Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in the seamless operations of our automatic material feeding and ash removal system, ensuring a flawless process from start to finish;
2. Enjoy an environmentally friendly mechanism that completely eradicates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our revolutionary revolving incinerator body, equipped with multi-phase combustion and milling technology, delivers standout efficiency;
4. Achieve thorough cremation, significantly diminishing ash volume, with a stellar heat alkali burning rate surpassing 90%;
5. Effortlessly manage continuous material feeding, effectively handling high-moisture waste with superior efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and reliable but also offer economic advantages;
7. Our incinerator operates without producing smoke, odors, or secondary pollution, designed for unparalleled efficiency;
8. As an energy-efficient wonder: our cutting-edge design ensures comprehensive waste treatment with minimized running costs, maximizing economic returns;
9. Prioritizing safety and reliability: Featuring an automatic control system with low malfunction rates, repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, fully compliant with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience absolute safety with our incinerator's groundbreaking burner technology, equipped with an ultra-modern protection mechanism that instantly halts fuel supply if any irregular burner action is detected, ensuring impeccable safety management at all times.
2. Observe the seamless transition to safe shutdown as the incinerator engages an expert cooling protocol for the combustion chamber, maintaining precise control until temperatures reach a set stability point.
3. Count on our state-of-the-art leakage protection for unmatched performance. Even in extreme environments of 40 degrees and 85% humidity, insulation resistance holds steadfastly above 2 MΩ, effortlessly enduring rigorous 1-minute power frequency (50Hz) tests at 1500V, with every component meticulously positioned to guarantee secure, flawless connectivity.
4. Our thorough sealing pressure tests on oil, water, and gas channels promise absolute integrity, ensuring zero leaks.
5. Alarm System:
1) Bright power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is free from flammable gases and organic residues for safe, efficient operation;
3) Includes advanced overload protection to guard against motor strain, with a negative pressure frequency conversion control enhancing security;
4) Features a precision-engineered interlocking system for both high and low-temperature controls.
Design Ideas:
Meticulously engineered to fulfill precise project needs, our rotary kiln incinerator excels in simultaneous incineration of solid and liquid residues. Exceptionally adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it sets a new standard in waste management.
This positions it as the premier choice for any advanced waste disposal facility.Crafted with a sleek, cylindrical metal exterior layered with insulating bricks, the rotary kiln incinerator features a scientifically designed horizontal tilt. The rotational dynamics facilitate optimal mixing, promoting effortless movement towards the discharge end. The pioneering flue gas directional system continuously stirs waste for uniform heat exposure, with waste residence time of 0.5-1 hour, ensuring complete thermal treatment and organic matter annihilation.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates released gases, reaching extreme temperatures of 1100ºC, ensuring maximal destruction of organic matter. The furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, a detailed flue gas purification process effectively eliminates acidic components and nitrogen oxides, capturing detrimental particles and dust, guaranteeing precise component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery systems, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to efficiently expel residual and flammable gases from the furnace, significantly minimizing explosion risks during ignition.
2) Prior to igniting the powerful burner, it's imperative to activate the induced draft fan, facilitating an extensive five-minute purge of the furnace. This meticulous step ensures safety and efficiency, as diesel fuel is expertly conveyed through finely engineered pipelines, leading to its precise ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the state-of-the-art rotary kiln via an advanced feeding system, showcasing the pinnacle of technological innovation. This precision-engineered setup meticulously maintains the combustion temperature at an exact 850ºC by utilizing cutting-edge oxygen control techniques to ensure peak efficiency and performance. Simultaneously, waste liquid is seamlessly directed into the rotary kiln or the secondary combustion chamber through dedicated pipelines, achieving flawless integration and processing that guarantees superior results.
4) As a by-product of the rotary kiln's intense and efficient operation, flue gas is directed towards the secondary chamber. Here, the removal of incineration by-products such as ash and slag is executed with remarkable precision and efficiency through an innovative wet scraper mechanism. This technology ensures smooth, uninterrupted operations and maintains the highest standards of cleanliness and effectiveness.
5) Within the cutting-edge secondary combustion chamber, the flue gas undergoes an enhanced combustion process. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, significantly intensifying the incineration process. This method achieves a smokeless and odorless result, with zero secondary pollution, as the flue gas remains in the chamber for a precise duration of 4 seconds. This ensures the complete decomposition of trace organics and dioxins, resulting in a remarkable decomposition efficiency of over 99.99%. The sophisticated multi-stage combustion strategy within the chamber effectively minimizes nitrogen oxide formation, further enhancing the environmental safety of the process.
6) After emerging from the secondary combustion chamber, the flue gas is directed to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized using centrifugal force, significantly purifying the flue gas and preparing it to meet rigorous standards for subsequent stages of treatment.
7) Post-cyclone, the flue gas advances to the semi-dry quench tower. Here, a highly efficient pressure pump directs the flue gas to the top of a two-fluid nozzle system, transforming it into fine droplets. These droplets interact with the hot, ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a mere second. This swift action effectively halts any potential dioxin regeneration and extinguishes lingering sparks, ensuring the safety of the cloth bag from possible fires.
8) The flue gas then transitions into the spray washing tower, followed by the wet packing washing tower device. These critical stages play a pivotal role in the elimination of acid gases from the flue gas, rigorously ensuring compliance with stringent environmental standards for purity and cleanliness.
9) Following its journey through the spray tower, the flue gas is released into the atmosphere via a well-constructed chimney, facilitated by an induced draft fan. This arrangement ensures the smooth and efficient exit of flue gas, thereby minimizing the environmental impact and maintaining air quality standards.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process that masterfully extracts sulfur and chlorine. With exceptional precision and unrivaled efficiency, this advanced technology redefines operational excellence and sets a new benchmark in industry innovation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. epitomizes the zenith of innovation and unparalleled quality. With a formidable registered capital of 58 million yuan and a dynamic team exceeding 140 adept professionals, our enterprise is underpinned by substantial fixed assets amounting to 80 million yuan. Our operations are set against the backdrop of an expansive 33,000 square meters dedicated exclusively to achieving excellence.
Lauded as a high-tech enterprise by the state, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to supreme quality is highlighted by the ISO9001:2015 international quality management system certification and the coveted CE certification, embodying our unwavering commitment to reliability and top-tier excellence.
At the forefront of cutting-edge incineration technology, we meticulously engineer advanced systems for the disposal of liquid, gas, and solid waste, alongside innovative industrial wastewater treatment solutions. Our comprehensive portfolio features industrial hazardous waste incinerators and highly customized solutions tailored to meet the specific needs of the chemical and pharmaceutical industries.
Our state-of-the-art product line boasts an extensive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each designed for peak performance and efficiency.
Through the fusion of innovative scientific management and advanced testing methodologies, we deliver products of unparalleled quality at competitive prices. Our unwavering pursuit of excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our valued clients. Our comprehensive suite of services includes feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and dedicated after-sales support, ensuring seamless and efficient waste treatment solutions.
Our remarkable products resonate not only across the vast expanse of China but also make a significant global imprint, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients underscore our relentless dedication to delivering peerless quality.
We cordially invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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