Product Description
Scope of application:
Our state-of-the-art incinerator is designed to handle a wide range of medical waste including viscera processed with medical bistoury, various medical auxiliary materials, single-use injectors, and other medical garbage.
Characteristics:
1. Enjoy the convenience of automatic material feeding and ash output, simplifying operations;
2. Operates flawlessly without emitting smoke, odors, or causing secondary pollution, boasting a low-cost dry and efficient combustion process;
3. Featuring a revolving incinerator body, it utilizes multi-phase burning to achieve optimal combustion efficiency;
4. With internal cremation technology, it minimizes ash production while achieving an impressive heat alkali burning rate of over 90%;
5. Capable of continuous material feeding, it effectively incinerates various types of waste, even those with high moisture content;
6. Equipped with cutting-edge automatic control technology, it ensures safe, reliable operation, reducing costs and offering substantial economic benefits;
7. Engineered for high efficiency, it operates without producing any smoke, odors, or secondary pollution;
8. Energy-efficient design with a scientifically advanced structure provides comprehensive treatment at reduced operational costs;
9. Built for safety and reliability, the system predominantly utilizes an automatic control system characterized by low malfunction rates and easy maintenance;
10. Ensures compliance with national exhaust standards through a high-efficiency tail gas disposal system, which includes a secondary combustion chamber, heat exchange, and dust removal mechanisms.
Product Parameters
Hazardous Waste Handling Capacity: An impressive range from 50 to 5000 kg/h, catering to diverse industrial needs.
Safety Indicators: Ensuring Unmatched Operational Safety
1. Our incinerator's burner is equipped with state-of-the-art safety protection mechanisms. These intelligent systems ensure that any abnormal start of the burner is met with an automatic shutdown of the fuel supply, safeguarding operations at every step.
2. Prior to halting operation, the incinerator undergoes a meticulously designed combustion chamber cooling procedure. This protocol includes both standard and emergency shutdowns. The incinerator ceases operations only when the temperature achieves the specified safety threshold, cementing reliability.
3. Advanced leakage protection is integrated into our equipment, designed to withstand challenging conditions. At 40 degrees Celsius and 85% relative humidity, the electrical circuit boasts an impressive insulation resistance surpassing 2 MΩ, capable of enduring a power frequency of 50Hz and a voltage of 1500V for an entire minute. Every component is precisely arranged, ensuring robust connectivity.
4. Rigorous pressure tests have been conducted on oil, water, and gas pathways to confirm the integrity of seals, eliminating any possibilities of leaks.
5. Comprehensive Alarm System:
1) Incinerator device equipped with intuitive power indicators and switches, ensuring clear visibility and control.
2) Residual burning timing device guarantees the incinerator is void of lingering flammable gases and organic substances, promoting a secure and trustworthy operation.
3) Overload protection apparatus is in place to shield the motor from excessive load, with innovative negative pressure frequency conversion control.
4) Interlocking mechanisms for high and low-temperature management, ensuring operational harmony.
Design Ideals: Innovative and Efficient
A tailor-made rotary kiln incinerator is our solution of choice, proficient in simultaneously processing solid and liquid waste. Particularly suited for chemical residues, sludge, organic waste liquids, and industrial solid waste, it is the ideal furnace type for comprehensive waste treatment centers.
This advanced rotary kiln incinerator, enveloped in a cylindrical metal shell with insulation bricks, is engineered with a slight horizontal incline. Through continuous rotation, it facilitates uniform mixing and guides material smoothly to the discharge end, ensuring optimal waste processing. Our incinerator employs a flue gas directional design, enhancing efficiency. The perpetual movement within the furnace allows consistent tumbling and stirring of waste, granting uniform heating. The waste remains in the rotary kiln for 0.5 to 1 hour, assuring thorough heat exposure and complete organic matter elimination.
Additionally, the incinerator is equipped with a secondary combustion chamber where waste gases are further incinerated at elevated temperatures of 1100ºC, maximizing the removal efficacy of organic compounds. The furnace type is meticulously selected to sustain temperatures ≥1100ºC and a flue gas retention time of ≥2 seconds. Post-flue gas cooling, an extensive purification process ensues, primarily focusing on the eradication of acidic components and nitrogen oxides, as well as the adsorption of harmful substances, thus ensuring superior air quality management.
Comprehensive Incinerator Device Suite:
Our incinerator system boasts a variety of advanced components including a feed hydraulic transmission device, waste liquid conveyance pipeline system, rotary kiln body, primary and secondary burners, water-cooled cyclone for dust removal, quench acid stripping tower, mist separation tower, exhaust fan, independent chimney, alkali storage tank and conveyance system, lye pump, blower, air supply system, electrical system, instrumentation control system, automatic ash device, and a fully-equipped platform and support for installation and maintenance.
Concise Overview of Main Process Flow:
1) Initially, activate the blower to cleanse the furnace of residual and potentially hazardous gases, averting explosion risks pre-ignition.
2) Before igniting via the burner, initiate the induced draft fan to purge the furnace for five minutes, ensuring safety. Diesel fuel is channeled through pipelines, ignited by ignition burners. This strategic ignition elevates the temperature within the rotary kiln and its secondary chamber, fostering effective waste treatment.
3) Solid waste, the unsung hero of waste management, is gracefully fed into the rotary kiln via the sophisticated feeding system. Within this marvel of engineering, the combustion temperature is meticulously maintained at a scorching 850ºC by expertly regulating the oxygen supply. Meanwhile, waste liquid makes its grand entrance into the rotary kiln or secondary combustion chamber through the thoughtfully designed waste liquid pipeline.
4) As the flue gas, birthed in the rotary kiln, elegantly flows into the secondary chamber, the ash and slag byproducts of incineration are seamlessly discharged, thanks to the innovative wet scraper technology.
5) Within the secondary combustion chamber, the flue gas from incineration undergoes a spectacular transformation. Assisted by organic waste liquid, it is subjected to further high-temperature combustion, elevating the heat to a formidable 1100ºC. This ensures a smokeless, odorless incineration process, virtually eliminating any secondary pollution. With a commendable residence time of 4.0 seconds, the flue gas allows trace organic matter and dioxins to be utterly decomposed, achieving a decomposition efficiency exceeding 99.99%. Every undecomposed organic component and carbon particle is thoroughly dismantled at this searing temperature. The multi-stage combustion technique employed effectively curtails the formation of nitrogen oxides, guaranteeing an environmentally-friendly operation.
6) Once the secondary combustion chamber completes its task, the flue gas gracefully transitions into the water-cooled cyclone dust collector. Here, centrifugal force plays a pivotal role in settling the ash content within the flue gas, significantly elevating its purity and cleanliness.
7) From the cyclone, the pristine flue gas journeys into the semi-dry quench tower. Through the power of a pressure pump, it ascends to the top of the two-fluid nozzle, achieving a remarkable transformation. Each droplet, atomized with precision, meets the upward-moving hot flue gas, culminating in a high-density droplet area near the nozzle. By meticulously adjusting the injection volume, the temperature is swiftly reduced to a cool 200ºC within just one second, effectively stifling dioxin regeneration. Simultaneously, the water mist quashes any remaining sparks in the flue gas, safeguarding the subsequent cloth bag from potential fire hazards.
8) The journey continues as the flue gas finds its way into the spray washing tower and wet packing washing tower device. This crucial stage serves to effectively cleanse the flue gas, stripping away any lingering acid gases, ensuring an impeccable final product.
9) The flue gas, now purified through the spray tower, takes its final exit, gracefully discharged directly into the chimney with the aid of an induced draft fan.
Oxidative Chemical Reaction of Combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine:
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded with a vision for excellence in 2007, Yixing Huarui boasts a substantial registered capital of 58 million yuan. We employ a talented team of over 140 dedicated professionals, supported by fixed assets amounting to 80 million yuan, and spanning an impressive 33,000 square meters of innovative workspace.
As a state-recognized high-tech enterprise, we pride ourselves on achieving the esteemed third-level qualification in professional environmental protection engineering contracting. Our commitment to quality is evidenced by our ISO9001:2015 international quality management system certification and the prestigious CE certification.
Our expertise lies in the cutting-edge production of incinerators designed to handle a wide array of waste - including liquid, gas, and solid forms. Our extensive product line features industrial hazardous waste incinerators and specialized units for the chemical and pharmaceutical sectors, positioning us at the forefront of the waste treatment industry.
We offer an extensive range of furnace types tailored to meet various needs: from the versatile rotary kiln and solid incinerators to liquid incinerators and advanced exhaust gas direct combustion furnaces. Our product lineup also includes the high-efficiency RTO regenerative incinerator, comprehensive incinerators, and specialized medical waste incinerators, ensuring top-tier solutions for every requirement.
Utilizing advanced scientific management and state-of-the-art testing facilities, we deliver superior quality products at competitive prices. Our exceptional after-sales service has garnered widespread acclaim and trust. We provide a comprehensive one-stop service encompassing feasibility studies, design, manufacturing, installation, debugging, training, and dedicated after-sales tracking for all types of waste treatment projects.
Our esteemed products are not only celebrated across China but also enjoy a robust presence in international markets, including Southeast Asia, Africa, South America, and the Middle East. The high satisfaction rates from our global customer base stand testament to our quality and service.
We extend a heartfelt invitation to friends and customers from all corners of the globe to visit us. Experience firsthand the excellence that Yixing Huarui Incinerator Technology Development Co., Ltd. has to offer!
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