Product Description
Scopeof Application of Application:
Introducing our state-of-the-art Industrial Waste Incinerator, meticulously crafted to cater to the precise needs of safe and efficient medical waste disposal. It is expertly tailored to handle various forms of medical waste such as surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of additional medical waste products. Its robust construction and advanced technology ensure that waste management is conducted with the pinnacle of accuracy and dependability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our cutting-edge automatic material feeding and ash removal system, designed to ensure smooth, uninterrupted processes;
2. Experience an environmentally conscious design that eliminates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our trailblazing revolving incinerator body, enhanced by milling and multi-phase combustion, offers unmatched efficiency;
4. Achieve comprehensive cremation, dramatically reducing ash volume with an extraordinary heat alkali burning rate exceeding 90%;
5. Effortlessly manage continuous material feeding, expertly accommodating high-moisture waste with unrivaled ease and effectiveness;
6. Our state-of-the-art automatic control technology ensures operations are not only safe and dependable but also cost-effective;
7. Engineered for supreme efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient wonder: our innovative design guarantees complete waste treatment with minimized running costs, optimizing economic returns;
9. Safety and reliability take precedence: primarily leveraging an automatic control system with minimal failure rates, ensuring straightforward repairs and maintenance;
10. Equipped with advanced exhaust treatment features like a secondary combustion chamber, heat exchange, and dust removal, our incinerator ensures emissions meet and exceed stringent national standards, in full compliance with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover unmatched safety with our advanced incinerator burner. It features a sophisticated safety protocol that halts fuel supply during any irregular burner behavior, ensuring impeccable safety oversight.
2. As operations conclude, our incinerator initiates a specialized cooling process for the combustion chamber. This ensures a smooth operational transition until the chamber reaches pre-determined safe temperatures, marking a secure shutdown.
3. Our state-of-the-art leakage protection system ensures peak performance even at challenging conditions of 40°C and 85% humidity, maintaining insulation resistance robustly above 2 MΩ, effortlessly passing rigorous tests of 1-minute power frequency (50Hz) at 1500V. The strategic component placement ensures safe and flawless connectivity across the system.
4. Thorough sealing pressure tests on oil, water, and gas channels guarantee no leaks, ensuring absolute system integrity.
5. Alarm System:
1) Features illuminated power indicators and user-friendly switches for operational convenience.
2) The sophisticated residual burning timer clears the furnace of flammable gases and organic residues, ensuring a safe and efficient working environment.
3) Equipped with advanced overload protection, it prevents motor strain with a negative pressure frequency conversion control for enhanced security.
4) Incorporates a precision interlocking mechanism for maintaining optimal high and low-temperature controls.
Design Ideas:
Designed with precision, our rotary kiln incinerator is tailored to meet project-specific needs, seamlessly managing a mix of solid and liquid residues. Particularly effective in processing chemical residues, sludge, organic liquids, and industrial solids, it excels in waste management.
This positions it as the premier choice for cutting-edge waste disposal centers.Crafted with a robust cylindrical metal exterior and insulated with bricks, our rotary kiln incinerator is strategically tilted horizontally. Its rotational mechanics ensure optimal mixing and smooth movement towards the discharge end. The innovative flue gas system continuously agitates the waste, promoting uniform heating, with a residence time of 0.5-1 hour for comprehensive thermal treatment and organic matter elimination.
Additionally, the secondary combustion chamber re-incinerates gases, reaching extreme temperatures of 1100ºC to maximize organic matter destruction. The chamber adheres to stringent standards of temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles, ensuring careful component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start by activating the blower to purge residual and flammable gases from the furnace, significantly reducing the risk of explosions during ignition.
2) Before ignition, it's essential to activate the induced draft fan, allowing a five-minute purge of the furnace. This careful preparation ensures safety and efficiency as diesel fuel is precisely transported through expertly designed pipelines, ignited by the burners to gently elevate the temperatures within the rotary kiln and secondary chamber, ensuring a steady rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process, a marvel of modern engineering. It meticulously hones in on sulfur and chlorine, offering unmatched precision and efficiency. This groundbreaking approach not only enhances operational excellence but also sets a new benchmark in the industry for reliable and seamless performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and elite craftsmanship. Boasting a formidable registered capital of 58 million yuan, our dynamic team of over 140 seasoned experts drives our commitment to excellence. With fixed assets worth an impressive 80 million yuan, our operations span a remarkable 33,000 square meters dedicated to pioneering advancements and exceptional quality.
Acknowledged as a state-of-the-art high-tech enterprise, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to superior standards is evidenced by our ISO9001:2015 international quality management system certification and the esteemed CE certification, underscoring our dedication to unparalleled reliability and excellence.
Pioneering cutting-edge incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, complemented by sophisticated industrial wastewater treatment equipment. Our comprehensive portfolio boasts industrial hazardous waste incinerators and bespoke solutions finely crafted for the intricate demands of the chemical and pharmaceutical industries.
Our state-of-the-art product line showcases a vast array of furnace types, from rotary kilns and solid/liquid incinerators to high-efficiency exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive all-purpose incinerators, and specialized medical waste incinerators, catering to diverse industry needs.
Through innovative scientific management and unparalleled testing methodologies, we deliver superior products at competitive prices. Our unwavering dedication to excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust. Our holistic services encompass in-depth feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate profoundly, not only within China but also on the global stage, making a significant impact across Southeast Asia, Africa, South America, the Middle East, and beyond. Our clients’ satisfaction and trust underscore our unwavering commitment to unmatched quality and innovation.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer. Experience the pinnacle of innovation and excellence!
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