Product Description
Scopeof Application of Application:
This versatile incinerator is masterfully engineered for the secure and efficient disposal of medical waste, encompassing surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. Its formidable capabilities ensure that all waste is handled with unparalleled precision and dependability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system, ensuring smooth and continuous processes;
2. Experience an environmentally friendly mechanism that eradicates smoke and odors, prevents secondary pollution, and reduces operational costs efficiently;
3. Our cutting-edge revolving incinerator body, equipped with mill and multi-phase combustion, assures unrivaled efficiency;
4. Achieve comprehensive cremation, significantly minimizing ash volume with an outstanding heat alkali burning rate exceeding 90%;
5. Effortlessly process continuous material feeding, adeptly managing high-moisture waste with remarkable efficiency;
6. State-of-the-art automatic control technology guarantees operations that are safe, reliable, and economically advantageous;
7. Crafted for unmatched efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An epitome of energy efficiency: our innovative design ensures complete treatment with minimized running costs, optimizing economic benefits;
9. Prioritizing safety and reliability: primarily employing an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Featuring advanced exhaust treatment, including a secondary combustion chamber, heat exchange, and dust removal, our incinerator meets stringent national standards, fully compliant with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unrivaled safety with our incinerator's state-of-the-art burner, equipped with an advanced protection mechanism that meticulously halts fuel supply if any irregular burner activity is detected, ensuring impeccable safety management at all times.
2. Prior to shutdown, our incinerator initiates a sophisticated cooling protocol for the combustion chamber, ensuring a seamless transition by maintaining precision until the temperature stabilizes at a predetermined threshold, marking a flawless conclusion to the operation.
3. Depend on our pioneering leakage protection system for superior performance. Even in demanding conditions of 40 degrees and 85% humidity, the insulation resistance robustly exceeds 2 MΩ,effortlessly enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every component is meticulously positioned to guarantee secure and impeccable connectivity.
4. We pledge absolute integrity with our comprehensive sealing pressure tests on oil, water, and gas channels, ensuring zero leaks.
5. Alarm System:
1) Brilliantly illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures that the furnace's interior is thoroughly cleared of any flammable gases and organic residues, promising a safe and efficient operation;
3) Features an advanced overload protection system to guard against any motor strain, complemented by a negative pressure frequency conversion control for enhanced security;
4) Boasts a precision-engineered interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with precision to meet exact project specifications, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. Exceptionally adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it sets a new standard in waste management.
This makes it the premier solution for any advanced waste disposal center.Crafted with a durable cylindrical metal exterior, layered with insulation bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting smooth movement to the discharge end along its incline. The innovative flue gas directional system continuously stirs waste for even heating, with waste residence time ranging from 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter destruction.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates the generated gases, reaching extreme temperatures of 1100ºC to maximize the elimination of organic matter. The furnace selection meets the highest standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring the most vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to efficiently purge residual and flammable gases within the furnace, significantly reducing the risk of explosion during ignition.
2) Prior to the powerful burner igniting, it is crucial to set the induced draft fan in motion, allowing for an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly conveyed through precision-engineered pipelines, culminating in its precise ignition by the burners. The radiant heat gently elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of environmental innovation with our advanced lye removal process, where cutting-edge technology meticulously targets and eliminates sulfur and chlorine. This high-efficiency system offers unmatched precision, ensuring operations that are both seamless and exceptional, setting an unparalleled benchmark in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining beacon of innovation and exceptional quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled specialists, our company is built upon substantial fixed assets valued at 80 million yuan. Our operations extend across a magnificent 33,000 square meters, dedicated to pursuing excellence and innovation.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to superior quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, highlighting our dedication to reliability and world-class excellence.
Specializing in pioneering incineration solutions, we craft advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our extensive portfolio encompasses industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line offers a wide variety of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, catering to diverse needs with precision.
Through innovative scientific management and cutting-edge testing methodologies, we consistently deliver superior products at competitive prices. Our steadfast commitment to excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our clientele. Our comprehensive suite of services includes feasibility analysis, precision design, meticulous manufacturing, installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products resonate not only across China but also make a significant global impact, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality and innovation.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we have to offer, ensuring a future of sustainable and efficient waste management!
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