Product Description
Scopeof Application of Application:
Introducing our versatile incinerator, crafted with precision to meet your needs for the safe and efficient management of medical waste. It expertly handles everything from surgical viscera and auxiliary medical materials to single-use injectors. Boasting robust capabilities, it guarantees that all medical waste is processed with unparalleled precision and reliability, ensuring peace of mind..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed to streamline processes effortlessly;
2. Benefit from our eco-friendly mechanism that effectively eliminates smoke and odors, reducing secondary pollution and operational costs;
3. Experience the cutting-edge revolving incinerator body, featuring mill and multi-phase combustion for unmatched efficiency;
4. Achieve thorough cremation, significantly decreasing ash volume with a remarkable heat alkali burning rate that surpasses 90%;
5. Effortlessly manage continuous material feeding, expertly handling high-moisture waste with superior efficiency;
6. Cutting-edge automatic control technology provides operations that are not only safe and reliable but also economically advantageous;
7. Engineered for exceptional efficiency, our incinerator operates without releasing smoke, odors, or secondary pollution;
8. A marvel of energy efficiency: our innovative design ensures comprehensive treatment with minimized running costs, maximizing economic benefits;
9. Safety and reliability are at the forefront: our automatic control system is designed to have low malfunction rates, simplifying repairs and maintenance;
10. Our sophisticated exhaust treatment includes a secondary combustion chamber, heat exchange, and dust removal, ensuring emissions comply with stringent national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the cutting-edge lye removal process at Yixing Huarui Incinerator Technology Development Co., Ltd. This advanced method expertly targets sulfur and chlorine compounds, offering exceptional accuracy and ensuring smooth and efficient operations that redefine industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of cutting-edge innovation and unparalleled quality in the industry. With a substantial registered capital amounting to 58 million yuan, our firm is powered by a dynamic team of over 140 experts, solidifying our foundation with fixed assets valued at a remarkable 80 million yuan. Our vast operations span a sprawling 33,000 square meters, dedicated to achieving excellence at every step.
Endorsed as a high-tech enterprise by state authorities, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to the highest quality standards is validated by our ISO9001:2015 international quality management system certification, paired with the esteemed CE certification, underscoring our commitment to reliability, safety, and superior excellence.
Specializing in groundbreaking incineration solutions, we engineer advanced systems for liquid, gas, and solid waste management, complemented by sophisticated industrial wastewater treatment equipment. Our diverse portfolio includes state-of-the-art industrial hazardous waste incinerators and bespoke solutions, meticulously tailored to meet the unique demands of the chemical and pharmaceutical industries.
Our cutting-edge product line boasts an extensive variety of furnace types, including advanced rotary kilns, versatile solid/liquid incinerators, efficient exhaust gas direct combustion furnaces, innovative RTO regenerative incinerators, comprehensive all-encompassing incinerators, and specialized facilities for medical waste incineration, catering to a wide range of industrial needs.
Combining innovative scientific management with cutting-edge testing methodologies, we consistently deliver superior products at highly competitive prices. Our unwavering pursuit of excellence is complemented by exceptional after-sales service, earning us widespread acclaim and trust from our esteemed clientele. Our all-encompassing services include comprehensive feasibility analysis, precision-driven design, meticulous manufacturing, precise installation, efficient commissioning, detailed training, and unwavering after-sales support, ensuring seamless and effective waste treatment solutions.
Our outstanding products resonate far beyond the borders of China, making a profound global impact and reaching discerning markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction and enduring trust of our clients underscore our relentless commitment to delivering unmatched quality and innovative solutions.
We extend a heartfelt invitation to friends and esteemed clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the exceptional solutions we proudly offer, showcasing our dedication to innovation and excellence!
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