Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner. It boasts an advanced protection mechanism that seamlessly halts fuel supply upon detecting any abnormal burner operation, ensuring flawless safety management and peace of mind.
2. Before shutting down, witness our incinerator's seamless operational transition as it activates a specialized cooling protocol for the combustion chamber. This precision process maintains optimal temperatures until they stabilize to a predetermined value, marking the safe conclusion of operations.
3. Depend on our innovative leakage protection system for peak performance. Even under strenuous conditions of 40 degrees and 85% humidity, the insulation resistance remains impressively above 2 MΩ, effortlessly enduring stringent tests. It withstands 1-minute power frequency (50Hz) at 1500V, with each component strategically placed for secure and impeccable connectivity.
4. We guarantee no leaks, thanks to comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and reliability.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches enhance the operational ease of the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is meticulously free from flammable gases and organic residues, promising safe and efficient operation;
3) Incorporates advanced overload protection to shield against motor strain, paired with a negative pressure frequency conversion control for heightened security;
4) Features a precision interlocking system for both high and low-temperature controls, ensuring flawless operational harmony.
Design Ideas:
Engineered with immaculate precision to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. It is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, setting the benchmark in waste management.
This makes it the premier solution for any advanced waste disposal center, offering unparalleled efficiency and reliability.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
In addition, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower, effectively purging residual and flammable gases within the furnace. This process significantly mitigates explosion risk during ignition, ensuring a safe start.
2) Before the powerful burner ignites, it is crucial to activate the induced draft fan. This allows for an extensive five-minute purge of the furnace, guaranteeing safety and efficiency. The diesel fuel is then transported through expertly crafted pipelines for precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise to achieve peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, born from the rotary kiln, journeys seamlessly to the secondary chamber, where the incineration by-products, including ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees smooth, unobstructed operations, providing immaculate and uninterrupted performance.
5) Within the secondary combustion chamber, the flue gas experiences enhanced combustion, as organic waste liquid boosts the temperature to a formidable 1100ºC. This elevation intensifies the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas resides for a precise 4.0 seconds in this chamber, ensuring the complete decomposition of trace organics and dioxins, with decomposition efficiency soaring above 99.99%. Meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber’s sophisticated multi-stage combustion strategy is pivotal in effectively minimizing nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, optimizing its quality for subsequent stages.
7) After leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a high-performance pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming the flue gas into fine droplets. These droplets encounter the hot flue gas ascending, creating a dense suspended droplet area and rapidly cooling it to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, preserving the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These stages are pivotal in the efficient removal of acid gases from the flue gas, ensuring purity and adherence to stringent environmental compliance and standards.
9) The flue gas, having efficiently traversed the spray tower, is subsequently released into the atmosphere via the chimney. An induced draft fan ensures its smooth and continuous exit, effectively minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover our advanced lye removal process, expertly designed to efficiently eliminate sulfur and chlorine. This state-of-the-art procedure ensures seamless and reliable operations, reinforcing our commitment to innovation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and quality in the incineration industry. With a robust registered capital of 58 million yuan, we have established our dominance with a formidable team of over 140 skilled professionals. Our assets, valued at 80 million yuan, span an impressive 33,000 square meters, showcasing our dedication to operational excellence.
As a state-recognized high-tech enterprise, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to superior quality is cemented by the ISO9001:2015 international quality management system certification and CE certification, underpinning our commitment to reliability and excellence in every endeavor.
Our core strength lies in creating advanced incineration solutions, encompassing a comprehensive range of liquid, gas, and solid waste incinerators, as well as cutting-edge industrial wastewater treatment equipment. We specialize in industrial hazardous waste incinerators and offer bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product portfolio includes a wide array of furnace types: from rotary kilns and solid and liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, multifaceted comprehensive incinerators, and specialized medical waste incinerators, meeting diverse needs with precision.
By leveraging pioneering scientific management practices and cutting-edge testing techniques, we deliver products of superior quality at highly competitive prices. Our relentless pursuit of excellence, coupled with outstanding after-sales service, has secured widespread acclaim and trust from our users. We offer a full spectrum of services including feasibility analysis, precise design, expert manufacturing, meticulous installation, commissioning, thorough training, and unwavering after-sales support, ensuring seamless waste treatment solutions.
Our exceptional products resonate with discerning customers across China and make a notable impact globally, reaching regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients is a testament to our steadfast commitment to delivering unparalleled quality.
We warmly invite esteemed colleagues and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we provide, setting new standards in the industry!
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