Product Description
Scopeof Application of Application :
Introducing a revolutionary incinerator, meticulously engineered for the safe and effective disposal of medical waste. This includes, but is not limited to, surgical viscera, auxiliary medical materials, and single-use injectors, as well as an extensive variety of other medical waste products. Built for unmatched precision and reliability, this incinerator manages waste with superior capabilities, setting new standards in waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics :
1. Enjoy seamless and uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring flawless processes;
2. Experience an eco-friendly mechanism that effectively eliminates smoke and odors, while preventing secondary pollution and reducing operational costs;
3. Our advanced revolving incinerator body, equipped with mill and multi-phase combustion, promises unparalleled efficiency and excellence;
4. Witness comprehensive cremation that significantly diminishes ash volume, boasting an impressive heat alkali burning rate exceeding 90%;
5. Effortlessly handle continuous material feeding, adeptly managing high-moisture waste with remarkable ease and efficiency;
6. State-of-the-art automatic control technology assures operations are not only safe and reliable but also economically beneficial;
7. Designed for ultimate efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An epitome of energy efficiency: our innovative design ensures complete treatment with minimized running costs, optimizing economic returns;
9. Prioritizing safety and reliability, the incinerator primarily uses an advanced automatic control system with low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Featuring cutting-edge exhaust treatment components, including a secondary combustion chamber, heat exchange, and dust removal, to ensure emissions adhere to rigorous national standards and current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Immerse yourself in the pinnacle of waste management innovation with our process. Our solid waste is meticulously fed into the rotary kiln using an advanced feeding system that exemplifies technological mastery. Maintaining an exact combustion temperature of 850ºC, achieved through precision oxygen control, ensures unparalleled operational efficiency. Concurrently, waste liquid is expertly managed, flowing effortlessly into either the rotary kiln or the secondary combustion chamber through specialized pipelines. This seamless integration guarantees immaculate processing and superior environmental performance.
4) The dynamic journey of the flue gas, born from the rotary kiln's intense activity, leads it to the secondary chamber. Here, the remarkable efficiency of our innovative wet scraper mechanism comes to life, expelling incineration by-products like ash and slag with unmatched precision. This ensures that operations remain pristine and unimpeded, reflecting our commitment to top-tier performance.
5) Within the realm of the secondary combustion chamber, the flue gas experiences a transformation through superior combustion techniques. By introducing organic waste liquid, the temperature is elevated to a formidable 1100ºC, revolutionizing the incineration process into a smokeless, odorless marvel. The precise 4-second residence time ensures complete decomposition of trace organics and dioxins, achieving an extraordinary decomposition efficiency of over 99.99%. Our chamber employs a sophisticated multi-stage combustion strategy, effectively minimizing nitrogen oxide formation and further enhancing environmental safety.
6) As the flue gas emerges from the secondary combustion chamber, it advances to the water-cooled cyclone dust collector. This crucial stage utilizes centrifugal force to expertly neutralize ash content, significantly purifying the flue gas and ensuring its readiness for subsequent treatment phases.
7) Following its cyclone journey, the flue gas proceeds to the semi-dry quench tower. Here, a pressure pump works its magic, directing the reaction tower to the pinnacle of the two-fluid nozzle, transforming the flow into fine droplets. These droplets converge with the hot ascending flue gas, forming a dense suspended droplet area, rapidly cooling to 200ºC in under a second. This swift action effectively prevents dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential ignition.
8) The flue gas's meticulous journey continues as it enters the spray washing tower and subsequently, the wet packing washing tower device. These essential stages play a pivotal role in the removal of acid gases from the flue gas, ensuring compliance with the most stringent environmental standards for purity.
9) Upon its passage through the spray tower, the purified flue gas is released into the atmosphere through the chimney. An induced draft fan aids in its smooth exit, effectively minimizing environmental impact and underscoring our commitment to sustainable practices.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal technology, renowned for its unmatched precision in targeting sulfur and chlorine. This innovative process ensures smooth, efficient operations, setting a new benchmark in the industry and guaranteeing superior environmental protection.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a paragon of cutting-edge innovation and unmatched quality in the incineration industry. With a substantial registered capital of 58 million yuan and a team of over 140 seasoned professionals, our company is fortified by fixed assets valued at an impressive 80 million yuan. Our state-of-the-art operations span a sprawling 33,000 square meters, dedicated entirely to delivering excellence.
Acknowledged as a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to superior quality is epitomized by our ISO9001:2015 international quality management system certification and the prestigious CE certification, echoing our relentless pursuit of reliability and excellence.
Pioneering the realm of incineration technology, we specialize in crafting advanced solutions for liquid, gas, and solid waste management, alongside our sophisticated industrial wastewater treatment equipment. Our extensive portfolio boasts industrial hazardous waste incinerators and tailor-made solutions meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases an impressive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, setting a benchmark for innovation and versatility.
Through our groundbreaking scientific management and advanced testing techniques, we offer superior products at competitive prices. Our unwavering commitment to perfection is matched by our exemplary after-sales service, earning us widespread acclaim and trust from our esteemed clientele. Our all-encompassing services include thorough feasibility analysis, precision-driven design, meticulous manufacturing, installation, commissioning, comprehensive training, and steadfast after-sales support, all ensuring seamless and effective waste treatment solutions.
Our exceptional products not only resonate within China but also make a significant mark on the global stage, reaching diverse regions like Southeast Asia, Africa, South America, the Middle East, and beyond. The enduring satisfaction and trust of our clients are a testament to our unwavering dedication to delivering unparalleled quality.
We warmly invite friends and clients from every corner of the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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