Product Description
Scopeof Application of Application:
Introducing our state-of-the-art incinerator, meticulously engineered to provide a safe and highly efficient solution for the disposal of various medical waste types. This includes surgical viscera, auxiliary medical materials, and single-use injectors, plus an extensive selection of additional medical waste products. Its powerful capabilities ensure all waste is handled with the highest precision and reliability, delivering peace of mind..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system, ensuring a streamlined and hassle-free process;
2. Benefit from our environmentally-friendly technology that effectively removes smoke and odors, prevents secondary pollution, and lowers operational costs;
3. Our cutting-edge revolving incinerator body incorporates mill and multi-phase combustion for unparalleled efficiency and performance;
4. Achieve thorough incineration, reducing ash volume significantly with a remarkable heat alkali burning rate surpassing 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with exceptional ease and efficiency;
6. State-of-the-art automatic control technology ensures operations that are not only safe and dependable but also economically beneficial;
7. Engineered for superior efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution, offering peace of mind;
8. A marvel of energy efficiency: our pioneering design ensures comprehensive treatment while minimizing running costs and maximizing economic advantages;
9. Safety and reliability take center stage: primarily utilizing an automatic control system with low malfunction rates, making repairs and maintenance straightforward and trouble-free;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions comply with the strictest national standards, meeting all current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Elevate your safety standards with our incinerator's state-of-the-art burner, featuring an exceptional protection system that halts fuel supply instantly during any irregular burner activity, ensuring seamless and unparalleled safety management.
2. Prior to shutdown, experience an effortless operational shift as the incinerator initiates a sophisticated cooling protocol for the combustion chamber. This process meticulously maintains precision until temperatures reach a predetermined safe value, marking a flawless end to operations.
3. Trust our pioneering leakage protection system for optimal performance. Even in challenging environments of 40 degrees and 85% humidity, the insulation resistance remains impressively above 2 MΩ, withstanding rigorous 1-minute power frequency (50Hz) tests at 1500V. Each component is intelligently positioned to ensure secure and flawless connectivity.
4. We assure zero leaks with our thorough sealing pressure tests on oil, water, and gas channels, ensuring complete integrity.
5. Alarm System:
1) Bright power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer keeps the furnace interior devoid of flammable gases and organic residues, ensuring safe and smooth operation;
3) Equipped with advanced overload protection to prevent motor strain, featuring a negative pressure frequency conversion control for superior security;
4) Incorporates a precise interlocking system for both high and low-temperature regulation.
Design Ideas:
Meticulously engineered to cater to specific project demands, our rotary kiln incinerator excels at simultaneously incinerating solid and liquid residues. It demonstrates exceptional proficiency in handling chemical residues, sludge, organic liquid waste, and industrial solids, setting a new benchmark in waste management solutions.
This innovation makes it the premier choice for any state-of-the-art waste disposal facility.Designed with a robust cylindrical metal exterior covered by insulation bricks, the rotary kiln incinerator boasts a scientifically calculated horizontal tilt. Its rotational dynamics optimize mixing, ensuring seamless movement towards the discharge end along the incline. The cutting-edge flue gas directional system continuously agitates waste for consistent heating, with a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and complete destruction of organic matter.
Moreover, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to ensure maximum organic matter eradication. The furnace selection adheres to strict standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification scrupulously removes acidic elements, nitrogen oxides, and captures harmful particles and dust, ensuring meticulous component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to thoroughly purge residual and flammable gases from within the furnace, significantly minimizing explosion risks during ignition.
2) Before the powerful burner sets the stage for ignition, it is imperative to activate the induced draft fan. This initiates a thorough five-minute purge of the furnace, paving the way for a secure and efficient operation. The diesel fuel, carried with precision through expertly engineered pipelines, meets its destiny as it's ignited by the burners. The radiant heat that follows exquisitely raises the temperature within both the rotary kiln and the secondary chamber, ensuring a gradual and controlled ascent to achieve peak operational performance.
3) Solid waste is expertly introduced into the rotary kiln using a cutting-edge feeding system. This advanced mechanism maintains the combustion temperature at a precise 850ºC through meticulous oxygen regulation, ensuring the utmost efficiency. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines. This orchestrated process guarantees flawless integration and processing, resulting in superior performance.
4) The flue gas, generated through the rotary kiln's intense operations, proceeds to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper system, ensuring smooth and immaculate operations every step of the way.
5) Within the secondary combustion chamber, the flue gas undergoes a highly efficient combustion process. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration efforts. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains within the chamber for a precise duration of 4 seconds. This ensures the complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency exceeding 99.99%. The intricate breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Following its journey through the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by the centrifugal force, significantly purifying the flue gas in preparation for subsequent treatment stages.
7) After passing through the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump deftly guides the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any residual sparks, thereby protecting the cloth bag from potential fires.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These critical stages play an instrumental role in eliminating acid gases from the flue gas, thereby ensuring compliance with stringent environmental standards for purity.
9) Upon exiting the spray tower, the flue gas is released into the atmosphere through the chimney, assisted by an induced draft fan. This ensures a smooth exit with minimal environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process. This advanced technology precisely targets sulfur and chlorine with surgical accuracy, ensuring unprecedented precision and efficiency. Elevating industry benchmarks, it guarantees smooth and effective operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in the year 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a shining emblem of innovation and distinguished quality in the industry. With a robust registered capital of 58 million yuan, our company is supported by an elite team of over 140 highly skilled professionals. We are anchored by substantial fixed assets valued at 80 million yuan, and our operations flourish over an expansive 33,000 square meters dedicated to unparalleled excellence.
Recognized as a distinguished high-tech enterprise by the state, we take pride in holding a third-level qualification in professional contracting for environmental protection engineering. Our unyielding commitment to quality is exemplified by our ISO9001:2015 international quality management system certification and the prestigious CE certification. These accolades reflect our devotion to reliability and excellence of the highest order.
Specializing in the realm of advanced incineration solutions, we engineer cutting-edge systems tailored for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our diverse portfolio boasts industrial hazardous waste incinerators and bespoke solutions, meticulously crafted for the distinctive needs of the chemical and pharmaceutical sectors.
Our state-of-the-art product line is a testament to versatility and innovation, offering a wide array of furnace types. From rotary kilns to solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, our range is crafted to meet the intricacies of diverse industrial needs.
Through the integration of innovative scientific management with cutting-edge testing methodologies, we deliver superior products at competitive prices. Our unwavering commitment to excellence, coupled with exemplary after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our comprehensive suite of services includes feasibility analysis, precision design, meticulous manufacturing, installation, commissioning, extensive training, and steadfast after-sales support to ensure seamless and efficient waste treatment solutions.
Our exceptional products not only resonate throughout China but also leave a remarkable global footprint, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clientele underscore our unwavering dedication to delivering unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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