Product Description
Scopeof Application of Application:
Discover the unparalleled design of our versatile incinerator, meticulously crafted to ensure the safe and effective disposal of medical waste. From surgical viscera to auxiliary medical materials and single-use injectors, this incinerator excels in handling a vast array of medical waste products with unmatched precision and reliability, setting a new standard for waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience flawless operations with our state-of-the-art automatic material feeding and ash removal system, designed for seamless and efficient processing;
2. Embrace an environmentally-friendly design that effectively eliminates smoke and odors, preventing secondary pollution while reducing operational costs;
3. The innovative revolving incinerator body, coupled with mill and multi-phase combustion, delivers outstanding efficiency for superior waste management;
4. Achieve comprehensive cremation with a remarkable reduction in ash volume, boasting a heat alkali burning rate of over 90%;
5. Effortlessly handle continuous material feeding, efficiently processing even high-moisture waste with ease;
6. State-of-the-art automatic control technology ensures operations that are not only safe and reliable but also economically beneficial;
7. Designed for supreme efficiency, our incinerator operates free of smoke, odors, and secondary pollution, redefining waste treatment standards;
8. An epitome of energy efficiency: our innovative design guarantees complete waste treatment with minimized running costs, enhancing economic returns;
9. Safety and reliability are our priority: the primary automatic control system features low malfunction rates, ensuring straightforward repairs and upkeep;
10. Our advanced exhaust treatment system, featuring a secondary combustion chamber, heat exchange, and dust removal, guarantees emissions meet the strictest national standards, aligning perfectly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover unparalleled safety assurance with our incinerator's state-of-the-art burner, equipped with an advanced protection mechanism that automatically halts fuel supply upon detecting any irregularities in burner operation, ensuring impeccable safety management and peace of mind.
2. Prior to shutdown, our incinerator initiates a seamless, specialized cooling protocol for the combustion chamber, meticulously maintaining precision until temperatures reach a predetermined stable value, at which point operations elegantly conclude.
3. Trust our groundbreaking leakage protection system for optimal performance. Even in challenging conditions with 40-degree temperatures and 85% humidity, the insulation resistance remains exceptionally robust, exceeding 2 MΩ, confidently enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously positioned to ensure secure and flawless connectivity.
4. We assure impeccable security with comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing ultimate integrity and leak-free operation.
5. Alarm System:
1) Brilliantly illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer that guarantees the furnace's interior remains clear of flammable gases and organic residues, ensuring safe and efficient operation.
3) An advanced overload protection feature shields against motor strain, complemented by a negative pressure frequency conversion control for enhanced security measures.
4) Features a precision-engineered interlocking system for both high and low-temperature controls, ensuring seamless operational harmony.
Design Ideas:
Precisely crafted to address specific project requirements, our rotary kiln incinerator is adept at incinerating both solid and liquid residues simultaneously. Exceptionally skilled in handling chemical residues, sludge, organic liquid waste, and industrial solids, it sets a new standard in waste management excellence.
This revolutionary solution positions itself as the premier choice for any progressive waste disposal center.Designed with a robust cylindrical metal exterior encased in insulation bricks, the rotary kiln incinerator boasts a calculated horizontal tilt. Its rotational mechanics foster optimal mixing, promoting smooth migration toward the discharge end along its incline. The cutting-edge flue gas directional system persistently agitates waste, ensuring even heating, with a waste residence time of 0.5-1 hour, delivering thorough thermal treatment and complete organic matter eradication.
Moreover, a cutting-edge secondary combustion chamber systematically re-incinerates produced gases, achieving temperatures up to 1100ºC for maximum organic matter elimination. The furnace meets stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification diligently extracts acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring meticulous component selection for utmost safety.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to effectively purge residual and flammable gases within the furnace, remarkably reducing explosion risks during ignition, thus ensuring a secure commencement of operations.
2) Before the mighty burner ignites, initiate the induced draft fan to perform a thorough five-minute purge of the furnace. This meticulous procedure ensures safety and utmost efficiency as diesel fuel is expertly transported through well-designed pipelines, precisely igniting via the burners. The radiant heat gracefully escalates the temperature within both the rotary kiln and secondary chamber, facilitating a steady, controlled rise for outstanding performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of waste treatment with our advanced lye removal technology. This cutting-edge process meticulously targets sulfur and chlorine compounds, ensuring flawless and highly efficient operation. By setting new benchmarks for the industry, it guarantees superior performance and environmental integrity.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a pioneering leader in innovation and supreme quality. With a substantial registered capital of 58 million yuan and an impressive cohort of over 140 seasoned experts, our company is anchored with fixed assets valued at an outstanding 80 million yuan. Our expansive operations unfold over a stunning 33,000 square meters, all dedicated to excellence and innovation.
Acknowledged as a high-tech enterprise by the state, we proudly maintain a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is underscored by the esteemed ISO9001:2015 international quality management system certification, as well as the coveted CE certification. This showcases our relentless pursuit of reliability and unparalleled excellence.
Specializing in pioneering incineration solutions, we craft cutting-edge systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously designed for the chemical and pharmaceutical industries.
Our state-of-the-art product line offers an extensive array of furnace types, including rotary kilns and solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-inclusive incinerators, and specialized medical waste incinerators, tailored to meet distinct industry needs.
Through innovative scientific management and advanced testing methodologies, we deliver products that set the benchmark for quality at competitive prices. Our unwavering commitment to excellence is further enhanced by exceptional after-sales service, earning us widespread acclaim and trust from discerning clients. Our all-encompassing services include feasibility analysis, precision engineering design, expert manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring a seamless and efficient waste treatment experience.
Our outstanding products resonate not only across China but also make a significant global impact, extending their reach to Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our esteemed clients highlight our unwavering dedication to delivering unmatched quality.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable and innovative solutions we proudly offer!
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