Product Description
Scopeof Application of Application:
Introducing our highly adaptable incinerator, meticulously engineered for the secure and effective disposal of medical waste. This includes surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. Its durable and powerful performance ensures precision and reliability in waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed to guarantee a flawless operational flow;
2. Experience an environmentally-friendly innovation that effectively removes smoke and odors, mitigates secondary pollution, and reduces operational costs;
3. Our revolutionary revolving incinerator body, equipped with milling and advanced multi-phase combustion, achieves unparalleled efficiency;
4. Benefit from thorough cremation that substantially decreases ash volume while delivering an exceptional heat alkali burning rate of over 90%;
5. Effortlessly handle continuous material feeding, adeptly managing high-moisture waste with remarkable ease and efficiency;
6. Advanced automatic control technology ensures operations that are not only safe and reliable but also economically beneficial;
7. Engineered for premier efficiency, our incinerator operates free from smoke, odors, and secondary pollution emissions;
8. A triumph of energy efficiency: our innovative design guarantees comprehensive treatment with minimized running costs, optimizing economic returns;
9. Safety and dependability are of the utmost importance: primarily featuring an automatic control system with low malfunction rates to ensure repairs and maintenance are simple and straightforward;
10. Our cutting-edge exhaust treatment systems, including a secondary combustion chamber, heat exchange, and dust removal, ensure that emissions adhere to strict national standards, fully complying with modern exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover unmatched safety with our incinerator's state-of-the-art burner, equipped with a sophisticated protection system that halts fuel supply during any irregular burner operations, ensuring impeccable safety management.
2. Experience flawless operational transition as the incinerator initiates a bespoke cooling protocol for the combustion chamber before shutdown, precisely maintaining temperatures until they reach a set threshold, thereby concluding operations seamlessly.
3. Count on our pioneering leakage protection system to deliver top-tier performance. Even in extreme environments with 40 degrees and 85% humidity, the insulation resistance remains steadfastly above 2 MΩ, effortlessly enduring demanding tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously positioned to ensure robust and flawless connectivity.
4. Our comprehensive sealing pressure tests on oil, water, and gas channels promise absolute integrity, ruling out any leaks.
5. Alarm System:
1) Bright power indicators paired with user-friendly switches for the incinerator device;
2) An advanced residual burning timer that ensures the furnace's interior is devoid of flammable gases and organic residues, promoting safe and efficient operations;
3) Features a cutting-edge overload protection that shields against motor strain, enhanced with a negative pressure frequency conversion control for superior security;
4) Delivers a precision interlocking system for managing both high and low-temperature controls.
Design Ideas:
Meticulously engineered to cater to specific project demands, our rotary kiln incinerator excels in concurrent incineration of solid and liquid residues. Exceptional in handling chemical residues, sludge, organic liquid waste, and industrial solids, it sets a benchmark in waste management.
This positions it as the premier choice for any cutting-edge waste disposal facility.Crafted with a cylindrical metal exterior sheathed in insulation bricks, the rotary kiln incinerator is designed with a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting smooth movement towards the discharge end. The innovative flue gas directional system maintains continuous waste agitation for uniform heating, with a waste residence time of 0.5-1 hour, guaranteeing comprehensive thermal treatment and organic matter eradication.
Moreover, a cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to ensure maximum organic matter elimination. Furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification diligently removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring meticulous component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively expel residual and flammable gases within the furnace, significantly mitigating explosion risk during ignition.
2) Prior to the powerful burner initiation, it's essential to engage the induced draft fan for a thorough five-minute purge of the furnace. This precise protocol ensures safety and efficiency as diesel fuel is deftly channeled through expertly designed pipelines, culminating in its precise ignition by the burners. The radiant heat elegantly elevates the temperature within both the rotary kiln and secondary chamber, ensuring a controlled rise for optimal performance.
3) Solid waste is expertly introduced into the technologically advanced rotary kiln through a state-of-the-art feeding system, designed to maintain combustion at a precise 850ºC. This is achieved through precision oxygen control, ensuring optimal efficiency and performance. Concurrently, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines. This ensures flawless processing and integration, enhancing the overall performance of our Reliable Waste Incinerator for Industrial Applications with Extended Longevity.
4) The flue gas, a by-product of the rotary kiln's intense operation, advances to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism. This ensures smooth and immaculate operations, maintaining superior functionality and efficiency throughout the process.
5) Within the secondary combustion chamber, the flue gas undergoes a superior combustion process. By introducing organic waste liquid, the temperature elevates to a formidable 1100ºC, intensifying the incineration. This not only achieves a smokeless and odorless finish but also ensures zero secondary pollution. The flue gas remains in the chamber for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins, achieving an extraordinary decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC, while the chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, thereby significantly enhancing environmental safety.
6) Emerging gracefully from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force. This significantly purifies the flue gas, preparing it for subsequent stages of treatment with precision and care.
7) After exiting the cyclone, the flue gas advances to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets engage with the hot ascending flue gas, creating a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires and further ensuring safety and reliability.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity. This meticulous process guarantees that the exiting flue gas is environmentally compliant, promoting a greener and cleaner operation.
9) After traversing the spray tower, the flue gas is gracefully released into the atmosphere via the chimney, assisted by an induced draft fan. This ensures its smooth exit, thereby minimizing environmental impact and maintaining ecological harmony. Yixing Huarui Incinerator Technology Development Co., Ltd. proudly presents this reliable and eco-friendly solution for industrial applications.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the pinnacle of efficiency with our advanced lye removal system. Designed for precision, this cutting-edge technology meticulously eliminates sulfur and chlorine, ensuring your operations run flawlessly while redefining industry benchmarks with its exceptional performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a shining example of innovation and unparalleled quality. With a solid registered capital of 58 million yuan and a talented team of over 140 professionals, our enterprise is underpinned by significant fixed assets worth 80 million yuan. We operate within a sprawling 33,000 square meter space dedicated to achieving excellence.
As a state-recognized high-tech enterprise, we proudly hold a third-level qualification for professional contracting in environmental protection engineering. Our steadfast commitment to quality is highlighted by the ISO9001:2015 international quality management system certification and the esteemed CE certification, showcasing our dedication to reliability and premium excellence.
At the forefront of incineration technology, we specialize in crafting cutting-edge solutions for liquid, gas, and solid waste, along with advanced equipment for industrial wastewater treatment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions tailored specifically for the chemical and pharmaceutical industries.
Our ultra-modern product lineup encompasses a wide range of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, multi-functional incinerators, and specialized medical waste incinerators.
Through innovative scientific management and state-of-the-art testing methodologies, we provide superior products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our clients. Our comprehensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, guaranteeing seamless and efficient waste treatment solutions.
Our outstanding products not only resonate across China but also make a significant impact globally, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering commitment to unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we offer!
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