Product Description
Scopeof Application of Application:
Our versatile incinerator is meticulously engineered to provide secure and efficient disposal of a wide array of medical waste, including surgical residues, auxiliary medical materials, and single-use injectors, as well as an extensive assortment of other medical waste products. Its robust design ensures precise and reliable waste management, making it a leader in the field..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy the benefits of uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring seamless and efficient processes;
2. Revel in an eco-conscious design that effectively eliminates smoke and odors, preventing secondary pollution and reducing operational costs;
3. Our cutting-edge revolving incinerator body, featuring milling and multi-phase combustion, achieves unparalleled efficiency and superior performance;
4. Achieve thorough cremation with reduced ash volume, boasting a remarkable heat alkali burning rate of over 90%, enhancing waste reduction;
5. Effortlessly manage continuous material feeding, expertly handling high-moisture waste with exceptional efficiency;
6. Our advanced automatic control technology ensures operations that are not only safe and reliable but also significantly cost-effective;
7. Crafted for optimal efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution, ensuring an eco-friendly footprint;
8. This energy-efficient innovation maximizes economic benefits with its comprehensive treatment capabilities and reduced operating costs;
9. Prioritizing safety and reliability, our system predominantly uses an automatic control system with a low malfunction rate, making maintenance straightforward and effective;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with stringent national standards, adhering to contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: Your Definitive Guide to Our Product's Efficiency: 50-5000 kg/h – Flexibility in Waste Management, Tailored to Your Needs
Safety Indicators: Setting the Benchmark for Secure and Reliable Operations
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously designed for unbeatable secure and impeccable connectivity.
4. Comprehensive sealing pressure tests on oil, water, and gas channels assure no leaks, guaranteeing absolute system integrity.
5. Alarm System: Ensuring Immediate Response and Operational Transparency
1) Illuminated power indicators with convenient switches for easy operation of the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Advanced overload protection shields against motor strain, complemented by a negative pressure frequency conversion control for heightened security;
4) Precision interlocking system encompasses both high and low-temperature controls, enhancing operational safety.
Design Ideas: Innovative Engineering for Superior Waste Management
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components: A Comprehensive Assembly for Optimum Performance
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow: Elevating Safety and Efficiency in Incineration
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This step sets the foundation for safe incineration.
2) Before igniting the powerful burner, set the induced draft fan in motion for an extensive five-minute purge. This intricate process ensures safety and efficiency as diesel fuel is adeptly transported through expertly crafted pipelines, leading to precise ignition by the burners. The radiant heat elevates temperatures within the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is skillfully introduced into the advanced rotary kiln using a cutting-edge feeding system. This meticulous setup ensures the combustion temperature is precisely maintained at 850ºC with exact oxygen regulation, guaranteeing peak efficiency. Concurrently, waste liquid is effortlessly directed into either the rotary kiln or the secondary combustion chamber through specialized pipelines, ensuring seamless processing and integration for exceptional performance.
4) The flue gas, a byproduct of the rotary kiln's dynamic operation, advances to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with outstanding efficiency through an innovative wet scraper mechanism, ensuring operations are impeccably smooth.
5) Inside the secondary combustion chamber, the flue gas undergoes enhanced combustion. The introduction of organic waste liquid raises the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless outcome with zero secondary pollution, as the flue gas lingers here for an exact 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at around 1100ºC. The chamber's advanced multi-stage combustion strategy effectively reduces nitrogen oxide formation, further boosting environmental safety.
6) After departing the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, considerably purifying the flue gas and preparing it for the next stages of treatment.
7) Upon exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into delicate droplets. These droplets encounter the hot ascending flue gas, creating a dense suspended droplet area and swiftly cooling to 200ºC in under a second. This rapid action effectively prevents dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then moves into the spray washing tower, followed by the wet packing washing tower device. These critical stages are essential in eliminating acid gases from the flue gas, ensuring it meets rigorous environmental standards for purity.
9) After passing through the spray tower, the flue gas is released into the atmosphere through the chimney, aided by an induced draft fan that facilitates its smooth exit, thereby reducing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Explore the cutting-edge lye removal process we offer. This advanced technology meticulously targets sulfur and chlorine, ensuring unmatched precision and facilitating a smooth and highly efficient operation that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since our inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a luminous beacon in the realm of innovation, showcasing unparalleled excellence and quality. With a robust registered capital of 58 million yuan, our enterprise is fortified by an esteemed team of over 140 consummate experts. Our foundation is further solidified by fixed assets valued impressively at 80 million yuan. Spanning a grand area of 33,000 square meters, our operations are intrinsically dedicated to the pursuit of excellence.
As a state-recognized high-tech enterprise, we take immense pride in holding a third-level professional contracting qualification for environmental protection engineering. Our relentless commitment to quality is epitomized by our attainment of the ISO9001:2015 international quality management system certification, coupled with the illustrious CE certification. These accolades stand testament to our steadfast dedication to delivering reliability and premium-grade excellence.
We are the vanguard in pioneering incineration solutions, crafting sophisticated systems for liquid, gas, and solid waste treatment. Our expertise extends to advanced industrial wastewater treatment equipment, alongside our repertoire of industrial hazardous waste incinerators and bespoke solutions precisely tailored for the chemical and pharmaceutical industries.
Our cutting-edge product lineup is a testament to our innovation, offering a broad array of furnace types. From rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces and RTO regenerative incinerators, our collection is comprehensive. Not to forget, our specialized medical waste incinerators stand as a pinnacle of our advanced technology.
We uphold a standard of excellence through our pioneering scientific management and avant-garde testing methodologies, allowing us to provide top-notch products at highly competitive rates. Our unwavering commitment to distinction is matched by exemplary after-sales service, earning us widespread acclaim and trust from our esteemed clients. Our complete range of services includes thorough feasibility analysis, precision design, expert manufacturing, exacting installation, commissioning, extensive training, and reliable after-sales support. These elements coalesce to guarantee seamless and efficient waste treatment solutions.
Our remarkable products resonate with a global audience, marking a significant presence not only throughout China but also across Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients are a reflection of our unwavering dedication to delivering unmatched quality.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have crafted for you!
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