Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring consistently smooth processes;
2. Delight in an eco-smart mechanism that effectively eradicates smoke and odors, eliminates secondary pollution, and significantly reduces operational expenses;
3. Our pioneering revolving incinerator body, featuring advanced milling and multi-phase combustion technology, delivers efficiency that sets the standard;
4. Experience thorough cremation, drastically minimizing ash volume with an impressive heat alkali burning rate of over 90%;
5. Effortlessly process continuous material feeding, adeptly managing high-moisture waste with unparalleled ease and efficiency;
6. Cutting-edge automatic control technology ensures that operations are not only safe and reliable but also economically advantageous;
7. Designed for unmatched efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design guarantees complete treatment with minimized running costs, optimizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system with exceptionally low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal systems, ensure emissions meet stringent national standards, aligning seamlessly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Embrace unparalleled safety with our incinerator's state-of-the-art burner, boasting an advanced protection system that instantly halts fuel supply during any unusual burner activity, ensuring impeccable safety management.
2. Experience a seamless shutdown process as the incinerator initiates a specialized cooling protocol, expertly regulating the combustion chamber temperature until it reaches a predetermined, safe level, signifying the completion of operations.
3. Depend on our cutting-edge leakage protection system for superior performance. Even in challenging environments of 40 degrees and 85% humidity, the insulation resistance robustly exceeds 2 MΩ, effortlessly passing rigorous 1-minute power frequency (50Hz) tests at 1500V. Each component is strategically arranged, ensuring secure and flawless connectivity.
4. Enjoy leak-free operations with our comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing complete integrity.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer clears the furnace's interior of flammable gases and organic residues, ensuring safe and efficient operations;
3) Incorporates an advanced overload protection mechanism to prevent motor strain, enhanced with a negative pressure frequency conversion control for added security;
4) Features a precision interlocking system for optimal high and low-temperature control.
Design Ideas:
Crafted with meticulous precision to meet specific project requirements, our rotary kiln incinerator excels in simultaneously incinerating solid and liquid residues. It is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, setting the benchmark in waste management.
This positions it as the premier solution for any advanced waste disposal facility.Designed with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotation facilitates optimal mixing, encouraging seamless movement towards the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for even heating, with a residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter elimination.
Moreover, the cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC for maximal organic matter destruction. The furnace selection meets stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, the flue gas purification system meticulously eliminates acidic components and nitrogen oxides, capturing harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases from within the furnace, significantly minimizing explosion risks during ignition.
2) Before igniting the powerful burner, it's imperative to activate the induced draft fan, ensuring an extensive five-minute purge of the furnace. This meticulous process guarantees safety and efficiency, allowing diesel fuel to be expertly transported through meticulously crafted pipelines, leading to precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a smooth and controlled rise for peak performance.
3) Solid waste finds its way with precision into the rotary kiln via a state-of-the-art feeding system that harmonizes seamlessly with the entire operation. Maintaining an exacting combustion temperature at 850ºC, this is achieved through meticulous oxygen control, which ensures exceptional combustion. Waste liquid is introduced with finesse through dedicated pipelines into either the rotary kiln or the secondary combustion chamber. This sophisticated method guarantees flawless processing and seamless integration, representing the pinnacle of efficiency in waste management.
4) In a journey from the rotary kiln, the flue gas ventures into the secondary chamber. Here, incineration by-products such as ash and slag are skillfully expelled through a cutting-edge wet scraper mechanism. This advanced system exemplifies ingenuity, ensuring operations remain unobstructed and pristine, delivering optimal performance at every step.
5) Within the confines of the secondary combustion chamber, the flue gas experiences an enhanced combustion, with organic waste liquid elevating the temperature to a remarkable 1100ºC. This process intensifies incineration, resulting in a finish that is free of smoke and odor, with zero secondary pollution. The flue gas is retained in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, achieving a decomposition efficiency that exceeds 99.99%. The sophisticated breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's intelligent multi-stage combustion strategy plays a crucial role in minimizing nitrogen oxide formation, showcasing advanced waste management technology.
6) As the flue gas emerges from the secondary combustion chamber, it is guided to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, marking a significant enhancement that purifies the flue gas. This strategic step prepares the gas for subsequent stages, highlighting the refined process of efficient waste management.
7) Upon leaving the cyclone, the flue gas proceeds to the semi-dry quench tower. Within this innovative space, a pressure pump skillfully directs the reaction tower to the top of a two-fluid nozzle, transforming the contents into fine droplets. These interact with the ascending hot flue gas, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a single second. This swift and precise action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires and ensuring safety and reliability.
8) The flue gas then enters a transformative phase in the spray washing tower, followed by a passage through the wet packing washing tower device. These crucial stages play a pivotal role in eliminating acid gases from the flue gas stream. The process guarantees purity and strict adherence to the most stringent environmental standards, reflecting a commitment to eco-friendly operations.
9) Having journeyed through the spray tower, the flue gas is gracefully released into the atmosphere via a chimney. An induced draft fan ensures its smooth exit, effectively minimizing any environmental impact. This final step underscores the environmentally responsible approach, ensuring that every aspect of the process is conducted with the utmost care and precision.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Delve into an advanced lye removal method, artistically crafted to precisely eliminate sulfur and chlorine. This innovative process ensures impeccable operation with exceptional precision and effectiveness.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and quality in advanced incineration technology. With a dynamic registered capital of 58 million yuan, our exceptional team of over 140 skilled professionals is dedicated to excellence. We are proud to have substantial fixed assets valued at 80 million yuan, all within our expansive operational facilities spanning an impressive 33,000 square meters.
As a prestigious state-recognized high-tech enterprise, we hold a coveted third-level qualification in professional contracting for environmental protection engineering. Our relentless pursuit of quality is underscored by the prestigious ISO9001:2015 international quality management system certification and the CE certification. These certifications are a testament to our unwavering commitment to reliability and excellence in every project we undertake.
We specialize in crafting innovative incineration solutions tailored to a wide array of needs, including liquid, gas, and solid waste incinerators, as well as cutting-edge industrial wastewater treatment equipment. Our portfolio includes industry-leading industrial hazardous waste incinerators and bespoke solutions designed specifically for the chemical and pharmaceutical sectors.
Our revolutionary product line offers an extensive variety of furnace types, from sophisticated rotary kilns to efficient solid and liquid incinerators. We also provide exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, ensuring that every need is met with precision and expertise.
Leveraging advanced scientific management practices and cutting-edge testing techniques, we deliver superior quality products at highly competitive prices. Our unyielding dedication to excellence, coupled with flawless after-sales service, has garnered widespread praise and trust from our clients. We offer a comprehensive suite of services, including detailed feasibility analysis, precise design, expert manufacturing, meticulous installation, commissioning, thorough training, and dedicated after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products have captivated clients across China and made a significant impact globally, reaching Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction of our clients is a shining testament to our enduring commitment to delivering unmatched quality and service.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the exceptional solutions we have to offer!
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