Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system, delivering seamless and efficient processes while ensuring consistent throughput;
2. Delight in an eco-conscious mechanism that not only eradicates smoke and odors but also prevents secondary pollution and reduces operational expenses significantly;
3. Our cutting-edge revolving incinerator body, featuring innovative mill and multi-phase combustion, delivers an unparalleled level of efficiency;
4. Experience comprehensive cremation that drastically reduces ash volume, boasting a remarkable heat alkali burning rate exceeding 90%;
5. Seamlessly handle continuous material feeding, even with high-moisture waste, ensuring operations remain smooth and highly efficient;
6. Benefit from state-of-the-art automatic control technology that guarantees operations are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions impeccably without emitting smoke, odors, or any secondary pollution;
8. An energy-efficient marvel: our groundbreaking design ensures comprehensive treatment with reduced running costs, thereby maximizing economic benefits;
9. Safety and reliability are paramount: utilizing an advanced automatic control system with low malfunction rates ensures straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism expertly maintains the combustion temperature at a precise 850ºC through exact oxygen control, ensuring peak efficiency. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, facilitating flawless processing and integration for outstanding performance.
4) The flue gas, a result of the rotary kiln's intense operation, transitions into the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable precision through an innovative wet scraper mechanism, ensuring uninterrupted and immaculate operations.
5) Within the secondary combustion chamber, the flue gas embarks on a superior combustion journey. The addition of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for an exact 4 seconds. This ensures the complete decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, significantly enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump expertly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid intervention effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These critical stages play a pivotal role in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye Removal of Sulfur and Chlorine: Experience the pinnacle of waste management technology with our cutting-edge lye removal process. This advanced system meticulously targets sulfur and chlorine, offering unmatched accuracy and operational efficiency. Embrace a new era of waste treatment where precision meets industry-leading standards, ensuring the most effective and seamless waste solutions available.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. epitomizes innovation and exceptional quality. Boasting a substantial registered capital of 58 million yuan and an impressive team of over 140 skilled professionals, we are fortified with fixed assets totaling 80 million yuan. Our sprawling operations cover an expansive 33,000 square meters, all dedicated to our pursuit of excellence.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to superior quality is reflected in our ISO9001:2015 international quality management system certification and the esteemed CE certification, demonstrating our dedication to reliability and exceptional standards of excellence.
Specializing in state-of-the-art incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, alongside cutting-edge industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored specifically for the chemical and pharmaceutical industries.
Our sophisticated product line boasts a comprehensive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Through pioneering scientific management and innovative testing methodologies, we provide top-quality products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our valued customers. Our extensive services span feasibility analysis, precision engineering, manufacturing, meticulous installation, commissioning, comprehensive training, and steadfast after-sales support, ensuring optimal and efficient waste treatment solutions.
Our outstanding products resonate not only across China but also leave a profound global footprint, reaching clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clientele are a testament to our relentless dedication to unparalleled quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the extraordinary solutions we have to offer!
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