Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes, facilitating seamless waste handling efficiency;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses, ensuring a sustainable environment;
3. Our innovative revolving incinerator body, featuring a state-of-the-art mill and multi-phase combustion, delivers efficiency par excellence, revolutionizing waste management;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%, optimizing disposal outcomes;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency, ensuring operational continuity and reliability;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, optimizing resource utilization;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution, aligning with environmental norms;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits and sustainable operations;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward and hassle-free;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations and promoting environmental compliance.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste embarks on its transformation journey as it is expertly introduced into the rotary kiln via a state-of-the-art feeding system. This sophisticated mechanism ensures that the combustion temperature is meticulously maintained at a precise 850ºC. Through the use of precision oxygen control, unparalleled efficiency is achieved. Simultaneously, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, facilitating flawless processing and integration that leads to superior performance.
4) The flue gas, a testament to the rotary kiln's intense operation, journeys to the secondary chamber. Here, incineration by-products, such as ash and slag, are expelled with remarkable efficiency through an innovative wet scraper mechanism. This ingenious system ensures operations remain smooth and immaculate, setting a new standard for waste management excellence.
5) Within the secondary combustion chamber, the flue gas experiences a transformation through superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins. An impressive decomposition efficiency of over 99.99% is achieved, breaking down residual organic components and carbon particles at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety and sustainability.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized through the power of centrifugal force. This process significantly purifies the flue gas, preparing it for subsequent stages of treatment and ensuring a cleaner, more sustainable future.
7) After exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump expertly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, creating a dense suspended droplet area. Within a second, the gas rapidly cools to 200ºC, effectively halting dioxin regeneration and extinguishing any lingering sparks, thereby safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower and proceeds to the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas. They ensure that the released gas meets stringent environmental standards for purity, showcasing a commitment to ecological integrity.
9) After traversing the spray tower, the flue gas makes its grand escape into the atmosphere via the chimney. This is facilitated by an induced draft fan, which ensures its smooth exit and minimizes environmental impact, reflecting a harmonious balance with nature.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge with our advanced lye removal technique. This groundbreaking approach meticulously removes sulfur and chlorine, offering precision and efficiency that not only meet but exceed industry benchmarks, redefining operational excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as an emblem of cutting-edge innovation and unparalleled quality. Backed by a robust registered capital of 58 million yuan and a dynamic team of more than 140 skilled professionals, we boast a firm foundation with fixed assets valued at an impressive 80 million yuan. Our expansive operations are spread across a remarkable 33,000 square meters entirely devoted to achieving excellence.
As a state-recognized high-tech enterprise, we proudly hold a distinguished third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to unsurpassed quality is affirmed by the ISO9001:2015 international quality management system certification and the coveted CE certification, exemplifying our dedication to reliability and premium-grade excellence.
Pioneering in advanced incineration solutions, we engineer state-of-the-art systems for liquid, gas, and solid waste, complemented by sophisticated industrial wastewater treatment equipment. Our extensive portfolio features industrial hazardous waste incinerators and customized solutions meticulously crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line encompasses an extensive array of furnace types, including rotary kilns and solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and dedicated medical waste incinerators.
Leveraging innovative scientific management and advanced testing methodologies, we deliver products of superior quality at competitive prices. Our unwavering dedication to excellence, paired with exemplary after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our all-encompassing services cover feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and reliable after-sales support, guaranteeing seamless and efficient waste treatment solutions.
Our outstanding products not only resonate across China but also make a substantial global impact, reaching esteemed clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust from our clients underscore our unfaltering dedication to unmatched quality and excellence.
We warmly invite friends and esteemed clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and delve into the exceptional solutions we have to offer!
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