Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe, efficient, and environmentally responsible disposal of medical waste. It accommodates a wide array of medical by-products, including surgical viscera, auxiliary medical materials, and single-use injectors. Moreover, its robust capabilities promise unparalleled precision and reliability in waste management, covering a comprehensive range of other medical waste products..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations through our state-of-the-art automatic material feeding and ash removal system, ensuring smooth and hassle-free processes.
2. Benefit from an eco-friendly mechanism that not only eliminates smoke and odors but also eradicates secondary pollution while minimizing operational costs.
3. Discover remarkable efficiency with our innovative revolving incinerator body, enhanced by mill and multi-phase combustion for superior performance.
4. Witness comprehensive cremation capabilities that significantly reduce ash volume with an impressive heat alkali burning rate surpassing 90%.
5. Handle continuous material feeding effortlessly, expertly managing even high-moisture waste with unparalleled ease and effectiveness.
6. Leverage cutting-edge automatic control technology that ensures operations are safe, dependable, and economically beneficial.
7. Relish in our incinerator’s unmatched efficiency, designed to operate without emitting smoke, odors, or secondary pollution.
8. An epitome of energy efficiency: our groundbreaking design guarantees complete treatment with optimized running costs, amplifying economic advantages.
9. Safety and reliability take precedence, with an automatic control system that features low malfunction rates, ensuring maintenance is straightforward and repairs are minimal.
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions are in strict compliance with national standards, fully aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner. It features an advanced protection mechanism that halts fuel supply immediately if the burner operates abnormally, ensuring flawless safety management and peace of mind.
2. Before shutdown, witness a seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations and maximizing efficiency.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance robustly remains above 2 MΩ, easily withstanding rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity, enhancing overall system integrity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and safety in every operation.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device provide intuitive operation;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation every time;
3) Incorporates an advanced overload protection system to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security and reliability;
4) Features a precision interlocking system for both high and low-temperature controls, ensuring exact regulation of thermal conditions.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart as a leader in waste management and environmental responsibility.
This makes it the leading solution for any advanced waste disposal center, setting the benchmark for efficiency and innovation.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration, elevating waste disposal standards.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection for quality and precision.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures. Each component is designed for efficiency and resilience, ready to tackle the toughest waste management challenges.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This proactive step ensures a safer environment and optimal operation.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance, reliability, and operational excellence.
3) Solid waste is expertly introduced into the cutting-edge rotary kiln through an advanced feeding system. This state-of-the-art mechanism meticulously maintains the combustion temperature at a precise 850ºC via precision oxygen control, ensuring optimal efficiency and effectiveness. Concurrently, waste liquid is seamlessly directed into the rotary kiln or the secondary combustion chamber through dedicated pipelines, facilitating flawless processing and integration to deliver superior performance and reliability.
4) The flue gas, a testament to the rotary kiln's intense operation, seamlessly transitions to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with outstanding efficiency through an innovative wet scraper mechanism, ensuring smooth and pristine operations consistently.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion. The introduction of organic waste liquid elevates the temperature to an extraordinary 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas is retained for an exact 4 seconds. This ensures the complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety and protection.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of advanced treatment.
7) Once the flue gas exits the cyclone, it progresses to the semi-dry quench tower. A pressure pump adeptly channels the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets converge with the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling it to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires and ensuring safety.
8) The flue gas then transitions into the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity and compliance.
9) After navigating through the spray tower, the flue gas is seamlessly released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact and promoting ecological balance.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process, a marvel of modern technology. This sophisticated method meticulously targets sulfur and chlorine, providing unmatched precision and ensuring a streamlined, efficient operation. This innovation elevates industry standards, promising reliability and excellence in every application.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and excellence. Boasting a robust registered capital of 58 million yuan and empowered by a team of over 140 highly skilled professionals, our company is underpinned by substantial fixed assets valued at 80 million yuan. Our operations flourish over an expansive 33,000 square meters, dedicated to achieving exceptional quality and innovation.
Acknowledged as a high-tech enterprise by the state, we hold a prestigious third-level qualification in professional environmental protection engineering contracting. Our commitment to unparalleled quality is exemplified by our ISO9001:2015 international quality management system certification and the esteemed CE certification, highlighting our dedication to reliability and superior excellence.
At the forefront of incineration technology, we specialize in designing advanced systems for the incineration of liquid, gas, and solid waste, complemented by state-of-the-art industrial wastewater treatment equipment. Our comprehensive portfolio boasts industrial hazardous waste incinerators and bespoke solutions engineered specifically for the chemical and pharmaceutical industries.
Our cutting-edge product lineup encompasses a wide range of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-in-one incinerators, and specialized medical waste incinerators, each designed to meet the highest standards of performance and efficiency.
Utilizing innovative scientific management and advanced testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence is matched by exemplary after-sales service, earning us widespread acclaim and trust from our clients. Our comprehensive suite of services includes feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and effective waste treatment solutions.
Our outstanding products leave a resounding global footprint, resonating not only throughout China but also reaching diverse markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our steadfast commitment to unrivaled quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide!
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