Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably engineered to address the critical needs of medical waste management, ensuring the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, and single-use injectors. It adeptly handles a comprehensive range of medical waste products, with robust capabilities that deliver precision and reliability in waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in seamless operations thanks to our automatic material feeding and ash removal system, ensuring uninterrupted and smooth processes;
2. Delight in a cutting-edge eco-conscious mechanism that eradicates smoke and odors, prevents secondary pollution, and minimizes operational costs;
3. Our innovative revolving incinerator body, featuring advanced milling and multi-phase combustion, sets a new standard for efficient incineration;
4. Experience thorough cremation with a significantly reduced ash volume, achieving an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly manage continuous material feeding, handling high-moisture waste with exceptional ease and efficiency;
6. Harness cutting-edge automatic control technology for operations that promise safety, dependability, and economic advantage;
7. Designed for unparalleled efficiency, our incinerator operates without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: employing an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Embrace unparalleled safety with our incinerator's state-of-the-art burner, designed with an advanced protection mechanism to automatically halt fuel supply whenever abnormal burner operation occurs, ensuring superior safety control.
2. Experience a seamless operational transition before shutdown, as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precise control until temperatures stabilize at a predetermined value, marking the completion of operations.
3. Trust in our innovative leakage protection system for maximum performance. Even under demanding conditions of 40 degrees and 85% humidity, the insulation resistance robustly maintains above 2 MΩ, effortlessly enduring stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically configured to ensure secure and flawless connectivity.
4. We assure zero leaks with comprehensive sealing pressure tests across oil, water, and gas channels, guaranteeing total integrity.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches for the incinerator device;
2) An advanced residual burning timer ensures the furnace interior is devoid of flammable gases and organic residues, guaranteeing safe and efficient operations;
3) Incorporates advanced overload protection to prevent motor strain, complete with a negative pressure frequency conversion control for enhanced safety;
4) Equipped with a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Crafted with meticulous precision to meet specific project requirements, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. Specializing in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands as a leader in waste management.
This makes it the premier choice for any advanced waste disposal facility.Designed with a cylindrical metal exterior encased in insulation bricks, the rotary kiln incinerator features a carefully calculated horizontal tilt. Its rotational mechanics ensure optimal mixing and seamless movement towards the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter destruction.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace design adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to thoroughly purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner ignites, the induced draft fan must be initiated, allowing an extensive five-minute purge of the furnace. This meticulous process ensures both safety and efficiency as diesel fuel is expertly transported through precision-engineered pipelines, leading to its precise ignition by the burners. The radiant heat gently elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) At the heart of the secondary combustion chamber, the flue gas undergoes a meticulously engineered combustion process. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, elevating the incineration process to unprecedented levels. Achieving a smokeless, odorless finish with zero secondary pollution, the flue gas remains in this chamber for a precise 4 seconds to ensure the complete decomposition of trace organics and dioxins. With an outstanding decomposition efficiency of over 99.99%, the breakdown of residual organic components and carbon particles is achieved at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging triumphantly from the secondary combustion chamber, the flue gas progresses to the advanced water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas, preparing it for subsequent stages of treatment, and ensuring a clean transition.
7) Once the flue gas exits the cyclone, it is transported to the semi-dry quench tower. A high-powered pressure pump adeptly propels the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets engage the hot ascending flue gas, creating a dense suspended droplet area. The rapid cooling to 200ºC within a single second effectively halts dioxin regeneration and extinguishes any lingering sparks, skillfully safeguarding the cloth bag from potential fires.
8) The flue gas then navigates into the spray washing tower, followed seamlessly by the wet packing washing tower device. These pivotal stages are instrumental in eliminating acid gases from the flue gas, ensuring it meets the most stringent environmental standards for purity and compliance.
9) After traversing the spray tower, the flue gas is gracefully released into the atmosphere via the chimney, assisted by an induced draft fan that ensures a smooth exit, thereby minimizing environmental impact and promoting ecological balance.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process. This advanced technology meticulously focuses on sulfur and chlorine, offering exceptional precision and guaranteeing smooth, efficient operations that redefine industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. emerges as a symbol of pioneering innovation and unparalleled quality in the incineration industry. Bolstered by a robust registered capital of 58 million yuan, our esteemed establishment is powered by a dynamic team of over 140 skilled professionals. Anchored by substantial fixed assets worth 80 million yuan, our operations flourish over a sprawling 33,000 square meters, all dedicated to the pursuit of excellence and innovation.
As a state-recognized high-tech enterprise, we take pride in holding a third-level qualification for professional environmental protection engineering contracting. Our relentless commitment to quality assurance is validated by the ISO9001:2015 international quality management system certification, further elevated by the esteemed CE certification. This recognition stands as a testament to our commitment to reliability and the highest standards of excellence.
Our expertise lies in crafting groundbreaking incineration solutions, meticulously designing advanced systems for liquid, gas, and solid waste management. Additionally, we offer sophisticated industrial wastewater treatment equipment. Our prestigious portfolio encompasses industrial hazardous waste incinerators and bespoke, tailor-made solutions, specifically designed for the chemical and pharmaceutical industries.
Our cutting-edge product range features an extensive selection of furnace options, including rotary kilns, solid/liquid-compatible incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized units for medical waste. This diverse array ensures we can meet the varied needs of our clients with precision.
Through our innovative scientific management practices and state-of-the-art testing methodologies, we consistently deliver products that represent superior quality at competitive price points. Our unyielding dedication to excellence, supported by exceptional after-sales service, has earned us widespread acclaim and trust from our discerning clientele. Our exhaustive service offerings include feasibility analysis, precise design, meticulous manufacturing, thorough installation, seamless commissioning, extensive training, and unwavering after-sales support, ensuring efficient and effective waste management solutions.
Our outstanding products have a resounding presence not just within China but have also made a significant mark globally, reaching and impacting audiences across Southeast Asia, Africa, South America, the Middle East, and far beyond. The unwavering satisfaction and trust of our clients are a testament to our steadfast dedication to delivering unmatched quality.
We warmly invite global friends and clients to visit Yixing Huarui Incinerator Technology Development Co., Ltd., and discover the exceptional solutions we are proud to present! Explore our offerings and experience our commitment to excellence firsthand.
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