Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, equipped with an advanced protection mechanism that halts fuel supply amidst any irregular burner activity. This ensures flawless safety management and peace of mind.
2. Observe seamless operational transition as the incinerator employs a specialized cooling protocol for the combustion chamber prior to shutdown. This meticulous method maintains precision until temperatures stabilize at a predetermined value, marking smooth and efficient operations.
3. Trust our innovative leakage protection system for peak performance. With conditions as demanding as 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, effortlessly withstanding rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is strategically aligned to ensure secure and impeccable connectivity.
4. We guarantee an impeccable seal with comprehensive pressure tests on oil, water, and gas channels, maintaining absolute integrity.
5. Alarm System:
1) Illuminated power indicators and intuitive switches for effortless control of the incinerator device;
2) An advanced residual burning timer ensures the safe and efficient clearing of flammable gases and organic residues from the furnace's interior;
3) Incorporates advanced overload protection to guard against motor strain, complete with a negative pressure frequency conversion control for superior security;
4) A precise interlocking system features controls for both high and low-temperature parameters.
Design Ideas:
Meticulously engineered to fulfill specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. It is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, setting a benchmark in waste management solutions.
This innovation positions it as the premier choice for any advanced waste disposal center.Crafted with precision, the rotary kiln incinerator boasts a cylindrical metal exterior enveloped in insulation bricks, with a calculated horizontal tilt. Its sophisticated rotational mechanics ensure optimal mixing, facilitating seamless waste movement to the discharge end. The innovative flue gas directional system continually agitates waste for uniform heating, with residence times of 0.5-1 hour, delivering thorough thermal treatment and organic matter annihilation.
In addition, the cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace meets rigorous standards with temperatures ≥1100ºC and flue gas residence times ≥2 seconds. Post-cooling, flue gas purification scrupulously removes acidic components, nitrogen oxides, and captures harmful particles, ensuring vigilant component selection.
The Incinerator Device encompasses the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases from the furnace, significantly minimizing explosion risk during ignition.
2) Prior to igniting the powerful burner, activate the induced draft fan for an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency, as the diesel fuel is flawlessly transported through expertly crafted pipelines, leading to its precise ignition by the burners. This radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for exceptional performance.
3) Harnessing cutting-edge technology, solid waste is meticulously introduced into the rotary kiln using a premier feeding system. This advanced innovation ensures the combustion temperature is steadfastly maintained at a precise 850ºC, utilizing exact oxygen control for unparalleled efficiency. Concurrently, waste liquid is adeptly channeled into either the rotary kiln or the secondary combustion chamber through specialized pipelines, ensuring seamless integration and superior performance in processing.
4) As the rotary kiln operates with remarkable intensity, the resultant flue gas is efficiently transferred to the secondary chamber. Here, by-products like ash and slag are expelled with remarkable proficiency via an innovative wet scraper mechanism, guaranteeing smooth and immaculate operational continuity.
5) Within the secondary combustion chamber, the flue gas experiences a superior combustion process, where the addition of organic waste liquid raises the temperature to a formidable 1100ºC. This intensifies the incineration process, ensuring a flawless, smokeless, and odorless finish with no secondary pollution. The flue gas remains for a precise duration of 4 seconds, securing complete decomposition of minute organics and dioxins, achieving an astounding decomposition efficiency exceeding 99.99%. The precise breakdown of residual organics and carbon particles at about 1100ºC is facilitated by a sophisticated multi-stage combustion strategy, effectively minimizing nitrogen oxide formation and enhancing environmental safety.
6) Upon exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. This stage expertly neutralizes ash content through centrifugal force, significantly purifying the flue gas and priming it for subsequent treatment phases.
7) Emerging from the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump deftly directs the reaction tower to the apex of the two-fluid nozzle, converting it into fine droplets. These droplets engage with the ascending hot flue gas, creating a dense area of suspended droplets and rapidly cooling to 200ºC in just a second. This swift action effectively prevents dioxin regeneration and extinguishes any potential sparks, protecting the cloth bag from fire risks.
8) The flue gas then progresses through the spray washing tower, followed by the wet packing washing tower device. These pivotal stages play a crucial role in eradicating acid gases from the flue gas, ensuring adherence to stringent environmental purity standards.
9) After navigating the spray tower, the flue gas is smoothly released into the atmosphere via the chimney, aided by an induced draft fan that ensures a seamless exit and minimizes environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our avant-garde lye removal process, a marvel of engineering excellence. This cutting-edge technology meticulously hones in on sulfur and chlorine, providing unmatched accuracy and ensuring a flawless, streamlined operation that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a shining emblem of forward-thinking innovation and unparalleled quality. Boasting a substantial registered capital of 58 million yuan, and a dynamic team of over 140 accomplished professionals, we command significant fixed assets valued at 80 million yuan. Our expansive facilities, sprawling over a majestic 33,000 square meters, are dedicated to pioneering excellence in every endeavor.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our unwavering pledge to quality is affirmed by the ISO9001:2015 international quality management system certification and the esteemed CE certification, epitomizing our steadfast dedication to reliability and premier excellence.
Our expertise lies in crafting state-of-the-art incineration solutions, offering advanced systems for liquid, gas, and solid waste management, as well as sophisticated industrial wastewater treatment equipment. Our diverse portfolio boasts industrial hazardous waste incinerators and bespoke solutions uniquely tailored for the chemical and pharmaceutical sectors.
Our cutting-edge product lineup encompasses an extensive range of furnace types, including rotary kilns, solid/liquid incinerators, direct combustion furnaces for exhaust gases, RTO regenerative incinerators, versatile all-purpose incinerators, and specialized incinerators for medical waste.
Employing innovative scientific management and state-of-the-art testing methods, we deliver superior products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our clientele. Our comprehensive offerings include feasibility analysis, precision design, manufacturing, meticulous installation, thorough commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our distinguished products resonate across China and extend their remarkable reach globally, impacting regions like Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering commitment to unparalleled quality.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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