Product Description
Scopeof Application of Application:
Introducing a versatile incinerator engineered with precision to securely and efficiently manage the disposal of a wide array of medical waste. From surgical viscera to auxiliary medical materials, and single-use injectors, our robust incinerator handles a comprehensive range of medical waste products with unparalleled precision and reliability, ensuring impeccable management from start to finish..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience uninterrupted operations with our automatic material feeding and ash removal system, ensuring smooth and seamless processes every time;
2. Enjoy an eco-friendly design that not only eradicates smoke and odors but also prevents secondary pollution while minimizing operational costs;
3. Benefit from our innovative rotating incinerator body, utilizing mill technology and multi-phase combustion for unmatched efficiency;
4. Achieve comprehensive cremation and a substantial reduction in ash volume with a remarkable heat alkali burning rate that exceeds 90%;
5. Effortlessly manage continuous material feeding, efficiently processing high-moisture waste with superior ease;
6. Our cutting-edge automatic control technology ensures operations that are not only safe and reliable but also economically advantageous;
7. Designed for unparalleled efficiency, our incinerator runs without emitting smoke, odors, or secondary pollution, setting a new standard in environmental safety;
8. An epitome of energy efficiency: our innovative design ensures comprehensive waste treatment with reduced operating costs, maximizing your economic returns;
9. Prioritizing safety and reliability, our incinerator primarily uses an advanced automatic control system that boasts low malfunction rates, simplifying repairs and maintenance;
10. Featuring state-of-the-art exhaust treatment, including a secondary combustion chamber, heat exchange, and dust removal, our system ensures emissions meet stringent national standards, fully compliant with the latest exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Ensure unmatched safety with our incinerator's state-of-the-art burner. Featuring an exemplary protection system, it automatically halts fuel supply during any irregular burner activity, providing impeccable safety management.
2. Experience a seamless shutdown process with our incinerator's special cooling protocol. This system activates before shutdown, cooling the combustion chamber precisely until temperatures stabilize at a set point, marking a flawless end of operations.
3. Trust our cutting-edge leakage protection system for optimal performance. Even in extreme conditions of 40 degrees and 85% humidity, the insulation resistance steadfastly exceeds 2 MΩ, enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously designed for secure and perfect connectivity.
4. We promise leak-free operation with thorough sealing pressure tests on oil, water, and gas channels, guaranteeing complete integrity.
5. Alarm System:
1) Equipped with illuminated power indicators and user-friendly switches for the incinerator device;
2) It includes an advanced residual burning timer, ensuring the furnace's interior is free from flammable gases and organic residues, providing safe and efficient operation;
3) Features an advanced overload protection system that prevents motor strain, with a negative pressure frequency conversion control for heightened security;
4) Boasts a precise interlocking system for both high and low-temperature controls.
Design Ideas:
Meticulously engineered to cater to specific project demands, our rotary kiln incinerator excels in simultaneously incinerating solid and liquid residues. Particularly efficient in handling chemical residues, sludge, organic liquid waste, and industrial solids, it stands as a leader in waste management solutions.
This makes it the premier choice for any advanced waste disposal facility.Featuring a cylindrical metal exterior encased in insulation bricks, the rotary kiln incinerator utilizes a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing and seamless movement towards the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, offering a waste residence time of 0.5-1 hour, guaranteeing comprehensive thermal treatment and organic matter eradication.
Moreover, a cutting-edge secondary combustion chamber re-burns generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter destruction. Furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously eliminates acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to effectively expel any residual and flammable gases from within the furnace, greatly minimizing explosion risks during ignition.
2) Before the powerful burner ignites, it's vital to activate the induced draft fan for a thorough five-minute purge of the furnace. This detailed process ensures both safety and efficiency as diesel fuel is expertly delivered through precision-engineered pipelines, leading to its meticulous ignition by the burners. The radiant heat skillfully elevates the temperature within the rotary kiln and secondary chamber, ensuring a steady and controlled rise for top performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process. This advanced technique meticulously targets sulfur and chlorine, providing exceptional accuracy and ensuring smooth, efficient operations that redefine industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of ingenuity and top-tier craftsmanship. Our company boasts a formidable registered capital of 58 million yuan and an elite team of over 140 seasoned professionals. Built upon a strong foundation of fixed assets valued at 80 million yuan, our expansive enterprise flourishes over a grand 33,000 square meters dedicated to unparalleled excellence.
As a state-recognized high-tech enterprise, we are honored to possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is prominently highlighted by the ISO9001:2015 international quality management system accreditation, alongside the esteemed CE certification, which underscores our unwavering commitment to reliability and superior excellence.
Pioneers in advanced incineration technology, we engineer sophisticated systems for the disposal of liquid, gas, and solid waste, augmented by state-of-the-art industrial wastewater treatment solutions. Our diverse portfolio features industrial hazardous waste incinerators and custom-developed solutions specifically designed for the chemical and pharmaceutical industries.
Our cutting-edge product line presents a vast array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all crafted to meet diverse disposal needs.
By leveraging innovative scientific management and cutting-edge testing techniques, we deliver exceptional products at competitive rates. Our unwavering pursuit of excellence, coupled with exemplary after-sales service, has earned us widespread acclaim and trust from our clientele. Our extensive service offerings include feasibility analysis, precision design, expert manufacturing, meticulous installation, thorough commissioning, comprehensive training, and unwavering after-sales support, all ensuring seamless and efficient waste treatment solutions.
Our remarkable products have not only achieved widespread acclaim in China but also made a profound impact globally, resonating with clients across Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our unwavering commitment to delivering unparalleled quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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