Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously engineered for the safe and efficient disposal of medical waste. It expertly handles diverse materials such as surgical viscera, auxiliary medical materials, single-use injectors, and a broad spectrum of other medical waste products. Its robust capabilities ensure that waste management is executed with precision and reliability, offering peace of mind and safety..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience continuous operations with our automatic material feeding and ash removal systems that streamline processes effortlessly;
2. Enjoy an environmentally-friendly mechanism that eliminates smoke and odors, preventing secondary pollution while reducing operational costs;
3. Our pioneering revolving incinerator body, with advanced milling and multi-phase combustion, optimizes efficiency to the highest degree;
4. Benefit from comprehensive cremation capabilities, reducing ash volume significantly with a heat alkali burning rate that surpasses 90%;
5. Easily manage continuous material feeding, even with high-moisture waste, maintaining efficiency and productivity;
6. Cutting-edge automatic control technology ensures operations that are not only safe and reliable but also economically beneficial;
7. Our incinerator is styled for unmatched efficiency, operating without emitting smoke, odors, or secondary pollution;
8. This energy-efficient marvel, with its innovative design, ensures complete waste treatment while significantly reducing running costs, thus maximizing economic gains;
9. Safety and reliability are at the forefront: a primarily automatic control system ensures minimal malfunction rates, facilitating straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal systems, ensure emissions meet stringent national standards, in full compliance with current regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover unparalleled safety with our Reliable Medical Waste Incinerator's state-of-the-art burner. It features a sophisticated protection mechanism that halts the fuel supply instantly if any irregularities in burner operation are detected, ensuring a flawless safety management system.
2. Prior to shutting down, experience a seamless operational phase as the incinerator initiates a specialized cooling protocol for the combustion chamber. This system ensures operations continue with precision until the temperature stabilizes to a pre-defined safe value, marking the operational conclusion.
3. Trust in our groundbreaking leakage protection system for superior performance. Even in tough conditions of 40 degrees Celsius and 85% humidity, the insulation resistance remains impressively above 2 MΩ, confidently withstanding rigorous 1-minute power frequency (50Hz) tests at 1500V. Every component is meticulously placed to ensure outstanding secure and flawless connectivity.
4. We guarantee a leak-proof design with rigorous sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and reliability.
5. Alarm System:
1) Features illuminated power indicators and user-friendly switches for the incinerator device;
2) Equipped with a sophisticated residual burning timer, ensuring the furnace interior is devoid of flammable gases and organic residues for safe and efficient operation;
3) Includes advanced overload protection to guard against motor strain, with a negative pressure frequency conversion control providing enhanced security;
4) Offers a precision interlocking system for both high and low-temperature controls to maintain optimal operational conditions.
Design Ideas:
Meticulously engineered to meet specific project needs, our rotary kiln incinerator excels in simultaneous incineration of solid and liquid waste. Expertly handling chemical residues, sludge, organic liquid waste, and industrial solids, it stands as the pinnacle of waste management solutions.
This makes it the premier choice for any state-of-the-art waste disposal center.Crafted with a robust cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for even heating, with a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and organic matter elimination.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC for maximum organic matter elimination. Furnace selection is rigorously verified, with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring diligent component selection.
The Incinerator Device includes the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, drastically cutting down on explosion risk during ignition.
2) Prior to the powerful burner initiating ignition, it's critical to set the induced draft fan in motion for an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported through precisely engineered pipelines, leading to its exact ignition by the burners. The radiant heat delicately elevates the temperature within both the rotary kiln and secondary chamber, securing a steady and controlled rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of technological advancement with our cutting-edge lye removal process. This exquisite system precisely targets sulfur and chlorine compounds, ensuring an unmatched level of efficiency and reliability that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. epitomizes innovation and quality. With a substantial registered capital of 58 million yuan and a formidable team of over 140 skilled professionals, our company is bolstered by fixed assets worth 80 million yuan. Our expansive operations span 33,000 square meters dedicated to delivering excellence.
Celebrated as a high-tech enterprise by the state, we hold an esteemed third-level qualification in professional contracting for environmental protection engineering. Our commitment to quality is validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification, testament to our unwavering dedication to reliability and unparalleled excellence.
Specializing in state-of-the-art incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, along with sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions tailored to the chemical and pharmaceutical industries.
Our cutting-edge product line boasts a diverse selection of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators designed to meet various needs.
Through pioneering scientific management and advanced testing methodologies, we offer superior products at highly competitive prices. Our unwavering commitment to excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust. We provide a full spectrum of services, including feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products are not only favored across China but also make a substantial global impact, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients affirm our steadfast commitment to unparalleled quality.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer!
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