Product Description
Scopeof Application of Application:
Introducing a versatile and expertly-crafted incinerator, designed for the utmost precision in the safe and efficient disposal of medical waste. Whether it be surgical viscera, auxiliary medical materials, or single-use injectors, this robust solution caters to a comprehensive array of medical waste products. Its superior capabilities ensure that all waste is managed with precision, reliability, and the highest standards of safety..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless, uninterrupted operations with our advanced automatic material feeding and ash removal system, designed to ensure smooth and efficient processes at all times;
2. Experience an eco-friendly mechanism that not only eradicates smoke and odors but also eliminates secondary pollution, all while reducing operational costs significantly;
3. Featuring an innovative revolving incinerator body, equipped with mill and multi-phase combustion, our system offers unmatched efficiency and performance par excellence;
4. Achieve complete cremation, greatly diminishing ash volume with a remarkable heat alkali burning rate that exceeds 90%, setting new standards in waste reduction;
5. Effortlessly manage continuous material feeding, even with high-moisture waste, ensuring operations are carried out with ease and superior efficiency;
6. State-of-the-art automatic control technology guarantees operations that are both safe and dependable, while also providing economical benefits;
7. Designed to deliver unmatched efficiency, our incinerator operates without any emissions of smoke, odors, or secondary pollution, ensuring a clean and sustainable environment;
8. An epitome of energy efficiency: our innovative design ensures comprehensive treatment with minimized running costs, thereby maximizing economic benefits for users;
9. Safety and reliability are our top priorities: predominantly utilizing an automatic control system with low malfunction rates, simplifying repairs and maintenance processes;
10. Our cutting-edge exhaust treatment features encompass a secondary combustion chamber, heat exchange, and dust removal, ensuring emissions that align with stringent national standards and current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases the fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process that Yixing Huarui Incinerator Technology Development Co., Ltd. has mastered. Our advanced technology meticulously targets sulfur and chlorine, ensuring precise and seamless removal. This enhances operational efficiency, setting unparalleled standards in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a paragon of innovation and exceptional quality in the industry. With a robust registered capital of 58 million yuan and a formidable team exceeding 140 skilled professionals, our enterprise is built upon substantial fixed assets valued at a remarkable 80 million yuan. Our expansive operations, spanning an impressive 33,000 square meters, are dedicated to the pursuit of excellence.
Acknowledged as a high-tech enterprise by the state, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is highlighted by the ISO9001:2015 international quality management system certification and the esteemed CE certification, which embody our commitment to dependability and top-tier excellence.
Specialists in pioneering incineration solutions, we engineer cutting-edge systems for the disposal of liquid, gas, and solid waste, in addition to sophisticated industrial wastewater treatment machinery. Our extensive portfolio encompasses industrial hazardous waste incinerators and bespoke solutions intricately crafted for the chemical and pharmaceutical industries.
Our state-of-the-art product lineup boasts a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all designed to meet diverse needs.
Through innovative scientific management and pioneering testing methodologies, we deliver exceptional products at competitive prices. Our unwavering commitment to excellence, complemented by exemplary after-sales service, has earned us widespread acclaim and trust from our clients. Our comprehensive services cover every aspect from feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, to steadfast after-sales support, ensuring seamless and highly efficient waste treatment solutions.
Our exceptional products not only make a significant impact across China but also resonate globally, reaching diverse markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction and trust of our clients are a testament to our steadfast commitment to unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable solutions we have to offer!
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