Product Description
Scopeof Application of Application:
Crafted for excellence, this versatile incinerator is masterfully designed to handle the safe and efficient disposal of medical waste, encompassing surgical viscera, auxiliary medical materials, single-use injectors, and a wide spectrum of other medical waste products. With its robust capabilities, it ensures precise and reliable waste management, giving you peace of mind in every operation..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in seamless operations with our automatic material feeding and ash removal system, crafted to deliver smooth and uninterrupted processes;
2. Enjoy an eco-friendly mechanism that eradicates smoke and odors, prevents secondary pollution, and significantly minimizes operational costs;
3. Our innovative revolving incinerator body, equipped with mill and multi-phase combustion, achieves unparalleled efficiency and performance;
4. Experience complete cremation with our system, achieving a remarkable reduction in ash volume and an impressive heat alkali burning rate of over 90%;
5. Seamlessly manage continuous material feeding, expertly handling high-moisture waste with unmatched ease and efficiency;
6. Our cutting-edge automatic control technology ensures operations that are not only safe and reliable but also economically advantageous;
7. Engineered for exceptional efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures comprehensive treatment with reduced running costs, optimizing economic benefits;
9. Safety and reliability are at the forefront: primarily utilizing an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet strict national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unrivaled safety with our incinerator's state-of-the-art burner, boasting an innovative protection mechanism. This ingenious system halts the fuel supply instantly if any anomaly in burner operation is detected, ensuring impeccable safety management and peace of mind.
2. Prior to shutdown, our incinerator showcases a seamless transition as it engages a bespoke cooling protocol for the combustion chamber. This protocol meticulously maintains precision until the temperature stabilizes at a pre-set value, marking a flawless conclusion to operations.
3. Trust our pioneering leakage protection system for superior reliability. Even amidst challenging conditions of 40°C and 85% humidity, the insulation resistance steadfastly exceeds 2 MΩ, effortlessly enduring rigorous 1-minute power frequency tests (50Hz) at 1500V. Every component is meticulously arranged for secure and exemplary connectivity.
4. We assure a no-leak guarantee through comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute system integrity.
5. Alarm System:
1) Includes luminous power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace interior is devoid of flammable gases and organic residues, securing safe and proficient operation;
3) Incorporates an advanced overload protection system to prevent motor strain, complemented by a negative pressure frequency conversion control for heightened safety;
4) Features a precise interlocking system regulating both high and low-temperature controls for optimal performance.
Design Ideas:
Meticulously engineered to satisfy unique project requirements, our rotary kiln incinerator excels in the simultaneous incineration of both solid and liquid waste. It is exceptionally adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, setting a new standard in waste management solutions.
This makes it a premier choice for any advanced waste disposal center.Constructed with a robust cylindrical metal exterior insulated with bricks, the rotary kiln incinerator is designed with a precise horizontal tilt. Its rotational mechanism enhances optimal mixing, facilitating smooth movement to the discharge end along its incline. The cutting-edge flue gas directional system continuously stirs waste for consistent heating, with a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter annihilation.
Moreover, a groundbreaking secondary combustion chamber re-incinerates the generated gases, reaching extreme temperatures of 1100ºC to maximize the elimination of organic matter. The furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously eliminates acidic components, nitrogen oxides, and efficiently captures harmful particles and dust, ensuring comprehensive component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to efficiently purge residual and flammable gases within the furnace, significantly lowering explosion risk during ignition.
2) Prior to the powerful burner lighting the ignition, initiate the induced draft fan, allowing a thorough five-minute purge of the furnace. This meticulous procedure ensures exceptional safety and efficiency as diesel fuel is expertly conveyed through skillfully designed pipelines, leading to its precise ignition by the burners. The radiant heat methodically elevates temperatures within both the rotary kiln and secondary chamber, enabling a steady and controlled rise to achieve optimal performance.
3) Solid waste is skillfully introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism meticulously maintains the combustion temperature at an exact 850ºC, courtesy of precision oxygen control, guaranteeing optimal efficiency and performance. Simultaneously, waste liquid effortlessly flows into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, ensuring seamless processing and integration for unparalleled performance.
4) The flue gas, borne from the rotary kiln's intense operations, journeys to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with exceptional efficiency through an innovative wet scraper mechanism, ensuring smooth, efficient, and immaculate operations.
5) Inside the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a remarkable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution as the flue gas resides here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an astonishing decomposition efficiency of over 99.99%. The sophisticated multi-stage combustion strategy precisely breaks down residual organic components and carbon particles at approximately 1100ºC, effectively minimizing nitrogen oxide formation, thus enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized through centrifugal force, significantly purifying the flue gas and priming it for the subsequent stages of treatment.
7) Upon exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the ascending hot flue gas, creating a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any residual sparks, protecting the cloth bag from potential fires.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages play a pivotal role in eliminating acid gases from the flue gas, guaranteeing that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is expelled into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This cutting-edge system precisely targets sulfur and chlorine compounds, offering unmatched precision and promoting a smooth and effective operation that redefines excellence in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining exemplar of innovation and unparalleled quality. With the solid foundation of a 58 million yuan registered capital and a dynamic team of over 140 seasoned professionals, we stand proudly on fixed assets valued at an impressive 80 million yuan. Our operations are magnificently spread across 33,000 square meters dedicated to achieving excellence.
Acknowledged as a high-tech enterprise by the state, we hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our resolute commitment to quality is reinforced by our ISO9001:2015 international quality management system certification and the esteemed CE certification, showcasing our unwavering dedication to reliability and top-tier excellence.
Specializing in state-of-the-art incineration solutions, we design cutting-edge systems for liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our portfolio boasts industrial hazardous waste incinerators and customized solutions tailored specifically for the chemical and pharmaceutical industries.
Our advanced product line encompasses a diverse range of furnace types, from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-inclusive incinerators, and specialized medical waste incinerators.
Employing innovative scientific management and the latest testing methodologies, we offer superior products at highly competitive prices. Our unwavering pursuit of excellence, complemented by exceptional after-sales service, has earned us widespread acclaim and trust from our clientele. Our all-encompassing services include feasibility analysis, precision engineering, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring flawless and efficient waste treatment solutions.
Our extraordinary products resonate not only throughout China but also create a significant global footprint, reaching clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients highlight our unwavering commitment to delivering unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the exceptional solutions we proudly offer!
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