Product Description
Scopeof Application of Application:
Introducing our versatile and meticulously engineered incinerator, specifically crafted for the uncompromising and safe disposal of medical waste. This includes, but is not limited to, surgical viscera, auxiliary medical materials, single-use injectors, and a vast array of other medical waste products. Its formidable design ensures that every aspect of waste management is conducted with utmost precision, dependability, and unrivaled reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless, uninterrupted operations courtesy of our automatic material feeding and ash removal system, guaranteeing unwavering process efficiency;
2. Appreciate an environmentally responsible mechanism that effectively eliminates smoke and odors, abolishing secondary pollution while slashing operational costs;
3. Our state-of-the-art revolving incinerator body, equipped with milling and multi-phase combustion technology, boasts unparalleled efficiency;
4. Witness thorough cremation prowess, markedly diminishing ash volume with an impressive heat alkali burning rate surpassing 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with remarkable ease and proficiency;
6. Cutting-edge automatic control technology guarantees operations that are not only secure and trustworthy but also economically rewarding;
7. Engineered for supreme efficiency, our incinerator functions devoid of smoke emissions, odors, or secondary pollution, setting a new standard in environmental friendliness;
8. A paragon of energy-saving ingenuity: our ground-breaking design ensures comprehensive treatment while reducing operational costs, optimizing economic returns;
9. Safety and dependability are of utmost importance: primarily employing an automatic control system renowned for its low malfunction rates, ensuring that repairs and maintenance are simplified and straightforward;
10. Our cutting-edge exhaust treatment capabilities, including a sophisticated secondary combustion chamber, heat exchange, and dust removal, ensure that emissions adhere to rigorous national standards, seamlessly complying with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Embark on a journey of unparalleled safety with our incinerator, powered by a state-of-the-art burner equipped with a cutting-edge protection mechanism. This advanced system automatically ceases fuel supply when abnormal burner operations are detected, ensuring a seamless and secure safety management experience.
2. Before shutdown, experience a flawless operational transition as our incinerator activates a specialized cooling protocol. This smart system maintains precision by stabilizing chamber temperatures to a predetermined value, ensuring a seamless end to operations.
3. Trust our innovative leakage protection system for top-tier performance, even in challenging conditions of up to 40 degrees and 85% humidity. The insulation resistance remains robustly above 2 MΩ, easily withstanding stringent 1-minute power frequency tests (50Hz) at 1500V. Each component is strategically placed to ensure secure and impeccable connectivity.
4. Our commitment to excellence ensures no leaks as we perform comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing absolute system integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches provide intuitive operation of the incinerator device;
2) A sophisticated residual burning timer ensures the furnace interior is clear of flammable gases and organic residues, delivering safe and efficient operation;
3) Featuring an advanced overload protection system, it safeguards against motor strain, complemented by a negative pressure frequency conversion control, enhancing overall security;
4) The precision interlocking system seamlessly manages both high and low-temperature controls, ensuring optimal efficiency.
Design Ideas:
Crafted with exquisite precision to fulfill specific project demands, our rotary kiln incinerator is a masterpiece in simultaneous incineration of solid and liquid residues. Excelling in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands as the ultimate solution in waste management.
Positioned as the premier choice for advanced waste disposal centers.Designed with a cylindrical metal exterior encased in insulation bricks, our rotary kiln incinerator boasts a carefully calculated horizontal tilt. Its rotation facilitates optimal mixing, promoting seamless movement towards the discharge end. The innovative flue gas directional system continuously agitates waste, ensuring uniform heating with a residence time of 0.5-1 hour for comprehensive thermal treatment and organic matter obliteration.
Further powered by a cutting-edge secondary combustion chamber, gases are re-incinerated at extreme temperatures reaching 1100ºC to maximize organic matter elimination. Our stringent furnace selection guarantees temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, meticulous flue gas purification processes remove acidic components, nitrogen oxides, and capture harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device is composed of the following components:
Includes a feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery system, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Start by activating the blower to efficiently clear residual and flammable gases from the furnace, significantly mitigating the risk of explosions during ignition.
2) Prior to sparking ignition with the powerful burner, initiate the induced draft fan, allowing for an extensive five-minute purge inside the furnace. This meticulous process ensures both safety and efficiency, as diesel fuel travels expertly through crafted pipelines for precise ignition by the burners. The resulting radiant heat elevates temperatures within the rotary kiln and secondary chamber, promoting a steady, controlled ascent for peak performance.
3) Solid waste enters the advanced rotary kiln through a cutting-edge feeding system, where the combustion temperature is meticulously maintained at 850ºC with precise oxygen control, guaranteeing top-notch efficiency. Simultaneously, waste liquid is expertly channeled into the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring seamless processing and integration for unparalleled performance.
4) The robust flue gas, generated from the rotary kiln's energetic operation, transitions to the secondary chamber. Here, incineration by-products such as ash and slag are effortlessly dealt with through an innovative wet scraper mechanism that assures smooth and flawless operations.
5) In the secondary combustion chamber, exceptional combustion of the flue gas takes place. Organic waste liquid boosts the temperature to a mighty 1100ºC, amplifying the incineration process. This results in a smokeless, odorless finish, completely devoid of secondary pollution, as the flue gas remains for a precise 4 seconds, ensuring thorough decomposition of trace organics and dioxins with an outstanding decomposition efficiency exceeding 99.99%. The chamber's sophisticated multi-stage combustion strategy accomplishes precise breakdown of residual organic components and carbon particles at around 1100ºC, effectively reducing nitrogen oxide formation, enhancing environmental safety.
6) The flue gas, upon exiting the secondary combustion chamber, advances to the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes ash content, significantly purifying the flue gas and preparing it for subsequent treatment stages.
7) Following the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the ascending hot flue gas, creating a dense suspended droplet area and swiftly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas proceeds to the spray washing tower, then to the wet packing washing tower device. These pivotal stages are crucial in removing acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After passing through the spray tower, the flue gas is smoothly released into the atmosphere through the chimney, aided by an induced draft fan that ensures its seamless exit, minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience cutting-edge innovation with our advanced lye removal system. This exceptional technology meticulously addresses sulfur and chlorine, offering precise and efficient operation that redefines industry standards, ensuring a smooth, reliable, and superior waste treatment process.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. exemplifies innovation and exceptional quality in the industry. With an impressive registered capital of 58 million yuan, our firm employs over 140 highly skilled experts and boasts substantial fixed assets valued at 80 million yuan. Our operations span a vast and impressive 33,000 square meters, each inch dedicated to delivering unparalleled excellence.
Recognized as a state high-tech enterprise, we proudly possess a third-level professional contracting qualification for environmental protection engineering. Our steadfast commitment to quality is demonstrated through the ISO9001:2015 international quality management system certification, as well as the prestigious CE certification, exemplifying our dedication to reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we engineer advanced systems for liquid, gas, and solid waste management and offer sophisticated industrial wastewater treatment equipment. Our extensive portfolio includes industrial hazardous waste incinerators and bespoke solutions intricately designed for the chemical and pharmaceutical sectors.
Our state-of-the-art product line is brimming with a variety of furnace types, including innovative rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each crafted for optimal performance.
Through pioneering scientific management and advanced testing methodologies, we provide superior products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust. Our comprehensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products not only dominate the Chinese market but also make a substantial global impact, reaching regions like Southeast Asia, Africa, South America, and the Middle East, among others. The satisfaction and trust of our clients underscore our unwavering dedication to achieving unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and witness the remarkable solutions we proudly offer!
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