Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and reliable disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability, showcasing unparalleled efficiency..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system. This innovation guarantees a seamless and smooth process flow;
2. Delight in our eco-conscious mechanism that effectively eradicates smoke and odors, eliminating secondary pollution while minimizing operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence, ensuring superior performance;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate that exceeds 90%, setting new standards in waste management;
5. Seamlessly process continuous material feeding, effectively managing high-moisture waste with ease and efficiency, optimizing operational proficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, providing peace of mind;
7. Designed for unrivaled efficiency, our incinerator functions without emitting smoke, odors, or secondary pollution, reflecting our commitment to the environment;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits and sustainability;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring that repairs and maintenance are straightforward and hassle-free;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, where innovation meets precision. The combustion temperature is meticulously maintained at a precise 850ºC, thanks to advanced oxygen control technology. Meanwhile, waste liquid glides seamlessly into either the rotary kiln or the secondary combustion chamber through dedicated pipelines. This ensures flawless processing and seamless integration, setting a benchmark in waste treatment excellence.
4) The journey of flue gas, born from the heart of the rotary kiln, continues to the secondary chamber. Here, incineration by-products like ash and slag are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations, showcasing engineering brilliance.
5) Within the secondary combustion chamber, the flue gas undergoes an intensified combustion process. Organic waste liquid elevates the temperature to a formidable 1100ºC, ensuring a smokeless, odorless finish with zero secondary pollution. The flue gas resides in this chamber for a precise 4.0 seconds, achieving an astounding decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. This chamber's sophisticated multi-stage combustion strategy is a masterclass in minimizing nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas. This strategic enhancement prepares it impeccably for subsequent stages, ensuring a cleaner output.
7) After leaving the cyclone, the flue gas progresses to the semi-dry quench tower. In this phase, a pressure pump deftly guides the reaction tower to the top of the two-fluid nozzle, transforming it into a fine mist of droplets. These droplets meet the ascending hot flue gas, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then transitions into the spray washing tower, continuing to the wet packing washing tower device. These stages are pivotal in meticulously eliminating acid gases from the flue gas, ensuring purity and adherence to the most stringent environmental standards.
9) The flue gas, having skillfully traversed the spray tower, is released into the atmosphere via the chimney. An induced draft fan ensures its smooth and seamless exit, minimizing any potential environmental impact and highlighting our commitment to sustainability.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the state-of-the-art lye removal system, expertly crafted to precisely eliminate sulfur and chlorine compounds. This process guarantees an impeccable and efficient operation, making it an ideal choice for achieving top-tier results in industrial applications.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a beacon of innovation and superior quality in the industry. With a robust registered capital of 58 million yuan and a team of over 140 skilled professionals, we proudly possess significant fixed assets valued at 80 million yuan, all effectively utilized in our expansive 33,000 square meters of operational facility.
Recognized as a state-level high-tech enterprise, we possess an esteemed third-level qualification in professional environmental protection engineering contracting. Our unwavering dedication to quality is underscored by our ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our relentless commitment to reliability and excellence.
Our expertise lies in crafting cutting-edge incineration solutions, covering incinerators for liquid, gas, and solid waste, and advanced industrial wastewater treatment equipment. We offer industrial hazardous waste incinerators and tailored solutions for the chemical and pharmaceutical sectors.
Our state-of-the-art product lineup includes a diverse array of furnace types: rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, catering to a wide range of needs.
Utilizing innovative scientific management practices and advanced testing methodologies, we deliver unparalleled quality products at competitive prices. Our steadfast commitment to excellence, coupled with exceptional after-sales service, has garnered widespread acclaim and trust from our clientele. We offer a comprehensive suite of services, including feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, in-depth training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products captivate customers across China and make a profound impact worldwide, reaching regions such as Southeast Asia, Africa, South America, and the Middle East. The satisfaction of our clients is a testament to our enduring pursuit of unmatched quality.
We extend a warm invitation to friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the extraordinary solutions we offer!
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