Product Description
Scopeof Application of Application:
Engineered to perfection, this versatile incinerator is designed for the meticulous and safe disposal of medical waste. It handles materials such as surgical viscera, auxiliary medical supplies, single-use injectors, and a wide array of other medical waste categories with precision. Its strong performance ensures all waste is disposed of with exceptional accuracy and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Benefit from continuous operations with our advanced automatic feeding and ash removal system, ensuring seamless performance;
2. Enjoy a sustainable process that completely removes smoke and odors, preventing secondary pollution while reducing operational costs;
3. The innovative revolving incinerator body with mill and multi-phase combustion provides unmatched efficiency;
4. Achieve thorough cremation, drastically reducing ash output with a remarkable heat alkali burning rate above 90%;
5. Effortlessly handle continuous feeding of high-moisture waste with superior efficacy;
6. Cutting-edge automatic control technology ensures operations that are both safe and reliable, offering economic advantages;
7. Delivering unparalleled efficiency, our incinerator operates without releasing smoke, odors, or causing secondary pollution;
8. A marvel of energy-efficiency: the innovative design offers complete treatment with lower running costs, enhancing economic returns;
9. Safety and dependability are key: the primarily automatic control system features low failure rates, simplifying repairs and maintenance;
10. Our sophisticated exhaust treatment, including a secondary combustion chamber, heat exchange, and dust removal, ensures emissions comply with strict national standards and current regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover a new standard in safety with our incinerator's state-of-the-art burner. The advanced protection system ensures automatic shutdown of the fuel supply during any abnormal burner function, guaranteeing impeccable safety standards.
2. Experience seamless operational efficiency as our incinerator cools its combustion chamber with precision before shutdown, maintaining stability until temperatures are harmoniously balanced, signifying a faultless end to operations.
3. Trust in our pioneering leakage protection system for unmatched performance. Even in challenging environments, such as 40-degree temperatures and 85% humidity, the insulation resistance remains steadfastly above 2 MΩ, effortlessly enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every component is meticulously positioned to ensure secure and superior connectivity.
4. Our robust sealing pressure tests on oil, water, and gas channels ensure a flawless sealing integrity, eliminating any risk of leakage.
5. Alarm System:
1) Featuring illuminated power indicators and user-friendly switches for easy operation of the incinerator device;
2) Equipped with a sophisticated residual burning timer that clears the furnace of flammable gases and organic residues, ensuring safe and efficient performance;
3) Includes a cutting-edge overload protection system to prevent motor stress, complemented by a negative pressure frequency conversion control for optimal security;
4) Integrates a precision interlocking system for both high and low-temperature management.
Design Ideas:
Engineered with exquisite precision to address distinct project objectives, our rotary kiln incinerator excels in simultaneous incineration of both solid and liquid waste. Exceptionally adept in managing chemical remains, sludge, organic liquid waste, and industrial solids, it exemplifies superior waste management solutions.
Positioning itself as the premier choice for any advanced waste disposal facility.Constructed with a robust cylindrical metal exterior, insulated by premium bricks, the rotary kiln incinerator's strategic horizontal tilt and rotational mechanics ensure optimal mixing. This promotes seamless waste movement along its incline, while the innovative flue gas directional system facilitates uniform heating, maintaining a waste residence duration of 0.5-1 hour for comprehensive thermal treatment and organic matter eradication.
Moreover, the state-of-the-art secondary combustion chamber re-incinerates gases, reaching extreme temperatures of 1100ºC, ensuring maximum organic matter destruction. This furnace meets strict criteria with temperatures ≥1100ºC, and flue gas residence time ≥2 seconds. Post-cooling, a meticulous flue gas purification process removes acidic components, nitrogen oxides, and captures hazardous particles and dust, guaranteeing vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to meticulously purge any residual and flammable gases within the furnace, significantly reducing the risk of explosion during ignition.
2) Before the potent burner initiates ignition, it is essential to activate the induced draft fan, executing a thorough five-minute purge of the furnace. This careful process ensures maximum safety and efficiency. Expertly designed pipelines transport diesel fuel for precise ignition by the burners, with radiant heat elevating temperatures within the rotary kiln and secondary chamber, ensuring a steady, controlled increase for peak performance.
3) Solid waste is expertly introduced into the revolutionary rotary kiln through a cutting-edge feeding system that exemplifies precision engineering. This sophisticated mechanism meticulously maintains the combustion temperature at a precise 850ºC, using advanced oxygen control for impeccable efficiency. Simultaneously, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber through dedicated, state-of-the-art pipelines, thus ensuring flawless processing and integration for superior performance.
4) The flue gas, a by-product of the rotary kiln's intense operation, travels to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations. This system is designed for exceptional reliability and performance.
5) Within the secondary combustion chamber, the flue gas experiences superior combustion dynamics. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, significantly intensifying the incineration process. This results in a smokeless and odorless finish with zero secondary pollution, as the flue gas retains a precise residence time of 4 seconds. This ensures the thorough decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles occurs at this elevated temperature. The chamber's advanced multi-stage combustion strategy effectively minimizes nitrogen oxide formation, offering heightened environmental safety and sustainability.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. In this stage, ash content is expertly neutralized by centrifugal force, resulting in significantly purified flue gas prepared for its subsequent treatment stages. This purification step is crucial for maintaining optimal environmental compliance.
7) After exiting the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet field and rapidly cooling to 200ºC within a mere second. This rapid cooling effectively halts dioxin regeneration and extinguishes lingering sparks, thus safeguarding the cloth bag from potential fires and ensuring continued operational integrity.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in the thorough elimination of acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity. This meticulous process guarantees environmental responsibility and sustainability.
9) After traversing the spray tower, the flue gas is responsibly released into the atmosphere via the chimney. An induced draft fan assists in its smooth exit, thereby minimizing environmental impact and ensuring adherence to environmental guidelines.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process, an epitome of modern technology. This breakthrough procedure precisely targets and eradicates sulfur and chlorine, ensuring a flawless operation that not only meets but exceeds contemporary industry standards, offering unmatched efficiency and effectiveness.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a symbol of innovation and unparalleled quality in the industry. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 skilled professionals, our company is underpinned by fixed assets worth a substantial 80 million yuan. Our extensive operations stretch across an impressive 33,000 square meters, all devoted to delivering excellence.
Celebrated as a state-designated high-tech enterprise, we are proud bearers of a third-level qualification for professional contracting in environmental protection engineering. Our steadfast dedication to quality is evidenced by our ISO9001:2015 international quality management system certification and the esteemed CE certification, epitomizing our unwavering commitment to reliability and exceptional standards.
Pioneering in cutting-edge incineration technology, we craft sophisticated systems for liquid, gas, and solid waste management, as well as advanced industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical industries.
Our state-of-the-art product line boasts an extensive range of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, catering to diverse industrial needs.
Leveraging innovative scientific management and advanced testing methodologies, we offer superior products at highly competitive prices. Our unwavering pursuit of excellence, coupled with exemplary after-sales service, has won us widespread acclaim and trust. Our comprehensive suite of services includes feasibility analysis, precision design, meticulous manufacturing, detailed installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste management solutions.
Our exemplary products resonate not only across China but have also made a significant footprint worldwide, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The enduring satisfaction and trust of our clients affirm our unwavering commitment to superior quality and excellence.
We cordially invite friends and partners from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we have to offer!
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