Product Description
Scopeof application of application:
This versatile incinerator is a top choice for effectively and safely disposing of medical waste, including intricate materials like viscera from surgical procedures, medical auxiliary materials, single-use injectors, and a vast collection of other medical waste products, ensuring a comprehensive waste management solution..
Characteristics:
1. Enjoy hassle-free operations with full automation in material feeding and ash output, simplifying your waste management routine;
2. Benefit from an environmentally-friendly process with no smoke, odors, or secondary pollution, providing a cost-effective and clean operational experience;
3. The cutting-edge revolving incinerator body harnesses mill and multi-phase combustion techniques to deliver outstanding efficiency;
4. Experience comprehensive cremation from the inside out, achieving a significant reduction in ash with a remarkable heat alkali burning rate exceeding 90%;
5. Efficiently manage continuous material feeding with ease, even accommodating garbage with high moisture content seamlessly;
6. Advanced automatic control technology ensures safe, reliable operation with cost-effectiveness and impressive economic returns;
7. Boasting unparalleled efficiency, this incinerator operates without smoke, odor, or secondary pollution, offering a superior environmental performance;
8. Energy-saving design: features innovative structural engineering that ensures thorough treatment and reduced operational costs;
9. Prioritizing safety and reliability: employs a primarily automatic control system with low malfunction rates, making maintenance and repairs straightforward;
10. Ensures that exhaust emissions meet national standards with advanced features like a secondary combustion chamber, heat exchange, and dust removal, guaranteeing compliance with the latest exhaust standards.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator's burner is armed with an advanced safety protection mechanism, designed to automatically halt the fuel supply should the burner initiate abnormally, offering peace of mind and enhanced safety.
2. Before the incinerator transitions to shutdown, a specialized combustion chamber cooling protocol is initiated. This ensures a smooth, stress-free transition, with the cooling process reaching completion when temperatures stabilize at a pre-set value, leading to the cessation of incinerator operations with precision.
3. Outfitted with a state-of-the-art leakage protection device, the system guarantees optimal performance. Even in challenging conditions of 40 degrees temperature and 85% relative humidity, the insulation resistance of the electrical circuitry impressively remains above 2 MΩ, while enduring a rigorous testing environment of 1-minute power frequency (50Hz) and 1500V. Each component is meticulously positioned, ensuring robust and reliable connectivity, boosting confidence in system integrity.
4. Comprehensive sealing pressure tests on oil, water, and gas pathways affirm our commitment to safety with assured zero leakage.
5. Alarm System:
1) Incinerator device power indication and switch are in place for seamless monitoring and operation;
2) A residual burning timing device cleanses the furnace of leftover flammable gases and organic materials, promoting safe and dependable operation, elevating our safety standards;
3) Equipped with overload protection to shield the motor from strain, complemented by negative pressure frequency conversion control for added security and efficiency;
4) Featuring an interlocking mechanism for high and low-temperature controls, effectively managing thermal dynamics.
Design Ideas:
Crafted with precision to meet specific project demands, the rotary kiln incinerator excels in simultaneously incinerating both solid and liquid residues. It's expertly designed to handle chemical residues, sludge, organic liquid waste, and industrial solid remnants, making it the pinnacle choice for a comprehensive waste disposal center.
This positions it as the top choice for managing intricate waste disposal demands with unmatched proficiency.Constructed with a robust cylindrical metal shell lined with insulation bricks, the rotary kiln incinerator features a subtle horizontal inclination, enhancing operational efficiency. Its rotational dynamics allow for optimal mixing, facilitating efficient movement towards the discharge end along the inclined angle. The innovative flue gas directional design ensures continuous waste agitation and uniform heating, with waste residence time in the kiln spanning 0.5-1 hour, guaranteeing comprehensive thermal treatment and thorough organic matter elimination.
Additionally, the system boasts a secondary combustion chamber for re-incinerating produced gases, reaching intense temperatures of 1100ºC to maximize organic matter eradication. Furnace type selection adheres to rigorous criteria of temperature ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling of flue gases, tail gas purification focuses on thorough removal of acidic constituents, nitrogen oxides, and the capture of harmful particles and dust, ensuring meticulous equipment selection and excellence in emission control.
The Incinerator Device comprises the following precision-engineered components:
Feed hydraulic transmission device, waste liquid transport pipeline system, rotary kiln structure, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust extractor, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery facilities, lye pump, blower and air supply system, electrical network, instrumentation control system, automatic ash disposal unit, installation and maintenance platforms, and supportive structures. Each component is carefully selected to work in harmony, ensuring peak performance and reliability.
Brief Introduction of Main Process Flow:
1) Begin by activating the blower to clear residual and flammable gases within the furnace, effectively minimizing explosion risks upon ignition, setting the stage for a safe and efficient incineration process.
2) Before the burner ignites the process, it's crucial to set the stage with precision. Activate the induced draft fan to perform a comprehensive five-minute purge of the furnace. Next, the diesel fuel embarks on its meticulously planned journey through specialized pipelines, ultimately reaching its destination at the ignition burners. The radiant heat produced by the burner gradually elevates the temperature within both the rotary kiln and the secondary chamber. This careful and methodical temperature increase ensures that the system achieves peak performance efficiently and effectively.
3) Solid waste embarks on its transformational journey when introduced into the rotary kiln through an advanced, precise feeding system. Here, the combustion temperature is expertly maintained at an optimal 850ºC through meticulous oxygen control, ensuring efficient processing. Meanwhile, waste liquid is skillfully directed into either the rotary kiln or the secondary combustion chamber via a dedicated pipeline, guaranteeing seamless integration and processing.
4) The journey of flue gas from the rotary kiln continues as it enters the secondary chamber. Here, the by-products of incineration, including ash and slag, are efficiently and automatically managed by an innovative wet scraper mechanism. This smart system ensures a clean and unobstructed operation, maintaining the integrity and efficiency of the entire process.
5) Within the dynamic environment of the secondary combustion chamber, the flue gas undergoes an additional combustion phase, supported by organic waste liquid. This process elevates the temperature to a formidable 1100ºC, ensuring the incineration process is highly complete, resulting in a smokeless, odorless output with zero secondary pollution. The flue gas is meticulously contained within this chamber for exactly 4.0 seconds, allowing for the thorough decomposition of trace organic compounds and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. This meticulous attention to detail guarantees the complete breakdown of any residual organic components and carbon particles, all occurring at approximately 1100ºC. The chamber employs a sophisticated multi-stage combustion strategy, effectively mitigating the formation of nitrogen oxides.
6) Upon leaving the secondary combustion chamber, the flue gas transitions to the water-cooled cyclone dust collector. Here, the ash content is adeptly settled by the power of centrifugal force. This strategic maneuver significantly enhances the cleanliness of the flue gas, ensuring it is perfectly primed for any subsequent processing stages.
7) Exiting the cyclone, the flue gas then advances into the semi-dry quench tower. Within this stage, a pressure pump guides the reaction tower into the top of the two-fluid nozzle, transforming the gas into fine droplets. As these atomized droplets engage with the upward-moving hot flue gas, they establish a dense area of suspended droplets. This interaction facilitates a rapid temperature drop to approximately 200 ºC within a mere second. This swift intervention effectively curtails the regeneration of dioxins and extinguishes any remaining sparks in the flue gas, thereby safeguarding the subsequent cloth bag from potential fire risks.
8) Following its progression, the flue gas enters the spray washing tower, succeeded by the wet packing washing tower device. These stages play a pivotal role in scrubbing away acid gases present in the flue gas, ensuring its purity and adherence to stringent environmental standards.
9) Having successfully navigated through the spray tower, the flue gas is subsequently released directly into the atmosphere via the chimney. An induced draft fan facilitates this seamless transition, ensuring minimal environmental impact and maintaining an eco-friendly operation.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the advanced lye removal process, expertly targeting sulfur and chlorine, ensuring your operations are cleaner and more efficient than ever. Harness the power of precision and innovation with Yixing Huarui's state-of-the-art technology.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a stellar leader in the realm of innovation and superior performance. With a solid registered capital standing at 58 million yuan, we are fortified by a team of over 140 committed experts. Boasting impressive fixed assets valued at 80 million yuan, our operations span across an extensive area of 33,000 square meters.
We proudly stand as a state-recognized high-tech enterprise, honored with a third-level qualification in environmental protection engineering contracting. Our unwavering dedication to quality is proven by our ISO9001:2015 international quality management system certification and CE certification, assuring our clients of unparalleled quality and dependability.
At the heart of our expertise is the creation of cutting-edge incineration solutions, including state-of-the-art liquid, gas, and solid waste incinerators, complemented by advanced industrial wastewater treatment equipment. Our repertoire extends to industrial hazardous waste incinerators and bespoke solutions specifically curated for the chemical and pharmaceutical sectors.
Our trailblazing product lineup includes a versatile array of furnace types: from innovative rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each designed to meet specific needs with precision.
Utilizing pioneering scientific management practices paired with cutting-edge testing techniques, we offer top-quality products at remarkably competitive prices. Our relentless pursuit of excellence, combined with outstanding after-sales service, has earned us widespread acclaim and trust. We provide an all-encompassing suite of services including feasibility studies, meticulous design, expert manufacturing, seamless installation, precise commissioning, comprehensive training, and thorough after-sales follow-up, ensuring flawless waste treatment solutions for our valued clients.
Our extraordinary products have won the admiration of customers across China and have left a significant imprint internationally, reaching regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients is a testament to our unwavering dedication to exceptional quality.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the exceptional solutions we offer firsthand!
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