Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, which boasts an advanced protective mechanism. This ingenious feature automatically halts the fuel supply if any irregularities in burner operation are detected, ensuring flawless safety management at every turn.
2. Before the system powers down, watch the seamless transition as the incinerator engages a specialized cooling protocol. This ensures the combustion chamber is gently brought to a safe, stable temperature, marking the precise end of operations with unmatched precision.
3. Trust in our innovative leakage protection system, crafted for peak performance. Even in challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains steadfastly above 2 MΩ,easily withstanding stringent one-minute power frequency (50Hz) tests at 1500V. Every component is meticulously positioned to guarantee secure and impeccable connectivity throughout.
4. We assure absolute integrity with our comprehensive sealing pressure tests on oil, water, and gas channels, effectively eliminating any risk of leakage.
5. Alarm System:
1) Boasting illuminated power indicators and user-friendly switches for the incinerator device;
2) Equipped with a sophisticated residual burning timer, it ensures the furnace's interior is purged of flammable gases and organic residues, thus guaranteeing safe, efficient operation;
3) Incorporates advanced overload protection to shield against motor strain. This is complemented by a negative pressure frequency conversion control, enhancing security significantly;
4) Features a precision-engineered interlocking system for both high and low-temperature controls.
Design Ideas:
Expertly engineered with immaculate precision to address specific project demands, our rotary kiln incinerator is unparalleled in its concurrent incineration capability. Whether dealing with solid or liquid residues—particularly chemical residues, sludge, organic liquid waste, or industrial solids—it stands unrivaled in waste management prowess.
This exceptional design positions it as the premier solution for any cutting-edge waste disposal center.Crafted with a robust cylindrical metal exterior, shielded by insulation bricks, the rotary kiln incinerator showcases a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing and promote seamless movement toward the discharge end along its incline. The innovative flue gas directional system continuously agitates the waste for uniform heating. With a waste residence time of 0.5-1 hour, it guarantees comprehensive thermal treatment and the obliteration of organic matter.
Additionally, the state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extraordinary temperatures of 1100ºC to maximize the elimination of organic matter. Furnace selection adheres to rigorous standards, maintaining temperatures ≥1100ºC with a flue gas residence time of ≥2 seconds. Post-cooling, meticulous flue gas purification removes acidic components, nitrogen oxides, and captures harmful particles and dust, safeguarding component integrity with precision.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to thoroughly purge residual and flammable gases from the furnace, drastically reducing the explosion risk during ignition.
2) Before igniting the powerful burner, it is paramount to engage the induced draft fan for an extensive five-minute purge of the furnace. This meticulous process ensures both safety and efficiency, as diesel fuel is skillfully transported through expertly crafted pipelines, leading to precise ignition by the burners. The radiant heat elegantly raises the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of modern innovation with our cutting-edge lye removal process. This advanced technology meticulously focuses on sulfur and chlorine, achieving unmatched precision and ensuring smooth and efficient operation that redefines industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and exceptional quality. With a robust registered capital of 58 million yuan and a dedicated team of over 140 skilled professionals, our establishment is anchored by substantial fixed assets worth an impressive 80 million yuan. Our expansive operations span over a magnificent 33,000 square meters, all devoted to achieving excellence.
As an esteemed high-tech enterprise recognized by the state, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is affirmed by the ISO9001:2015 international quality management system certification, as well as the coveted CE certification, attesting to our commitment to reliability and unparalleled excellence.
Specializing in pioneering incineration solutions, we engineer state-of-the-art systems for liquid, gas, and solid waste, and offer sophisticated industrial wastewater treatment equipment. Our comprehensive portfolio features industrial hazardous waste incinerators and custom-designed solutions specifically tailored for the chemical and pharmaceutical industries.
Our cutting-edge product lineup presents a diverse array of furnace types, encompassing rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specially designed medical waste incinerators.
Leveraging innovative scientific management and avant-garde testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence is enriched by exceptional after-sales service, earning us widespread acclaim and trust from our esteemed clients. Our extensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our remarkable products resonate not only throughout China but also make a substantial global impact, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients reflect our steadfast commitment to delivering unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide!
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