Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unmatched safety with our incinerator's cutting-edge burner. Equipped with an advanced protection mechanism, it intelligently halts fuel supply during any unusual burner operation, ensuring flawless and robust safety management.
2. Before shutdown, observe a seamless operational transition as the incinerator engages a specialized cooling protocol for the combustion chamber. This meticulous process maintains precision until temperatures stabilize at a predetermined value, marking the safe conclusion of operations.
3. Trust in our pioneering leakage protection system for top-notch performance. Even in demanding conditions of 40 degrees and 85% humidity, the insulation resistance remains impressively above 2 MΩ, easily enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically arrayed to guarantee secure and flawless connectivity.
4. We ensure no leaks with thorough sealing pressure tests across oil, water, and gas channels, guaranteeing absolute integrity and superior reliability.
5. Alarm System:
1) Equipped with vivid power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is devoid of flammable gases and organic residues, securing safe and efficient operation;
3) Incorporates advanced overload protection to shield against motor strain, complete with a negative pressure frequency conversion control for heightened security;
4) Features a precision interlocking system for managing both high and low-temperature controls.
Design Ideas:
Skillfully engineered to meet specific project needs, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. Exceptionally adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it redefines waste management excellence.
This positions it as the premier solution for any advanced waste disposal center.Constructed with a cylindrical metal exterior clad with insulating bricks, the rotary kiln incinerator boasts a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing and promote uninterrupted movement towards the discharge end along its incline. The innovative flue gas directional system perpetually agitates waste for uniform heating, providing waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and total organic matter destruction.
Furthermore, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to ensure maximal organic matter elimination. Furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Accompanied by post-cooling, flue gas purification precisely removes acidic components, nitrogen oxides, and captures harmful particles and dust, guaranteeing careful component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, independent chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly minimizing explosion risk during ignition.
2) Before the powerful burner ignites, it's essential to activate the induced draft fan, allowing an extensive five-minute purge of the furnace. This careful process ensures safety and efficiency as the diesel fuel is expertly channeled through meticulously crafted pipelines, leading to its precise ignition by the burners. The radiant heat gently raises the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly and seamlessly introduced into the rotary kiln via a cutting-edge feeding system. This sophisticated mechanism meticulously maintains the combustion temperature at a precise 850ºC through advanced oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is effortlessly channeled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) As the flue gas, a result of the rotary kiln's intense operation, travels to the secondary chamber, incineration by-products like ash and slag are expelled with extraordinary efficiency. This is achieved through an innovative wet scraper mechanism, ensuring operations proceed with smoothness and immaculate precision.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion processes. The strategic introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, further intensifying the incineration process. This leads to a smokeless, odorless finish while maintaining zero secondary pollution. The flue gas remains here for a precise duration of 4 seconds, ensuring complete decomposition of trace organics and dioxins, boasting an impressive decomposition efficiency of over 99.99%. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, significantly enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After its exit from the cyclone, the flue gas advances to the semi-dry quench tower. A precision-engineered pressure pump expertly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, creating a dense suspended droplet area that rapidly cools to 200ºC within a mere second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires, and ensuring safety and reliability.
8) The flue gas then transitions into the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in meticulously eliminating acid gases from the flue gas, ensuring that it adheres to stringent environmental standards for purity and safety.
9) Upon traversing the spray tower, the flue gas is seamlessly released into the atmosphere via the chimney. This process is assisted by an induced draft fan that ensures its smooth and controlled exit, thereby significantly minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the forefront of waste treatment technology with our cutting-edge lye removal process. Our advanced approach meticulously targets sulfur and chlorine, ensuring exceptional precision and operational efficiency. This innovative solution not only meets but exceeds industry standards, paving the way for a cleaner, more sustainable future.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining beacon of innovation and exceptional quality in the incineration industry. With a robust registered capital of 58 million yuan and an impressive team of over 140 highly skilled experts, our company rests on a strong foundation of substantial fixed assets valued at 80 million yuan. Our operations thrive across a magnificent expanse of 33,000 square meters, all dedicated to achieving excellence.
Recognized as a high-tech enterprise by national authorities, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the esteemed ISO9001:2015 international quality management system certification and the prestigious CE certification. These accolades reflect our dedication to reliability, top-tier excellence, and uncompromising standards.
Specializing in cutting-edge incineration solutions, our expertise lies in designing advanced systems for the efficient management of liquid, gas, and solid waste, as well as sophisticated industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators and bespoke solutions uniquely tailored for the chemical and pharmaceutical sectors, ensuring unparalleled performance and efficiency.
Our state-of-the-art product line offers an expansive variety of high-performance furnace types. From rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive all-encompassing incinerators, and specialized medical waste incinerators, we provide solutions to meet every need with precision and reliability.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at highly competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has earned us broad acclaim and trust from our extensive clientele. Our comprehensive services encompass detailed feasibility analysis, precision design, expert manufacturing, meticulous installation, efficient commissioning, extensive training, and steadfast after-sales support, ensuring seamless and highly efficient waste treatment solutions.
Our exceptional products not only resonate across China but also make a significant global impact, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unparalleled quality and performance.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable and innovative solutions we offer!
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