Product Description
Scopeof Application of Application:
Introducing our multi-functional incinerator, meticulously crafted for the secure and proficient disposal of medical waste. It efficiently handles surgical viscera, auxiliary medical materials, single-use injectors, as well as an extensive array of additional medical waste products. Its formidable capabilities ensure waste management is executed with unmatched accuracy and steadfast reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring flawless processing;
2. Enjoy an environmentally-friendly system that effectively eradicates smoke and odors, prevents secondary pollution, and cuts down on operational costs;
3. Featuring our pioneering revolving incinerator body with milling and multi-phase combustion, delivering top-tier efficiency;
4. Attain thorough cremation with an impressive reduction in ash volume and a superior heat alkali burning rate surpassing 90%;
5. Effortlessly manage continuous material feeding, adeptly processing high-moisture waste with exceptional ease and efficiency;
6. Our cutting-edge automatic control technology ensures operations that are both safe and reliable while offering substantial economic benefits;
7. Crafted for unparalleled efficiency, our incinerator operates without emitting smoke, odors, or secondary pollutants;
8. A marvel of energy efficiency: our cutting-edge design ensures comprehensive waste treatment with minimized operational costs, optimizing economic benefits;
9. Safety and reliability are of the utmost importance, featuring an automatic control system with low failure rates, simplifying repairs and upkeep;
10. Our advanced exhaust treatment capabilities, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions meet rigorous national standards and comply with current regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the dynamic symphony of combustion begins, it is vital to initiate the induced draft fan for a comprehensive five-minute purge of the furnace. This meticulous step ensures unparalleled safety and performance. Through expertly engineered pipelines, diesel fuel is deftly delivered for ignition by the powerful burners. The radiant warmth elevates the temperature within both the rotary kiln and the secondary chamber, orchestrating a gradual, controlled rise for optimum performance.
3) Solid waste is deftly introduced into the rotary kiln through a state-of-the-art feeding system. This advanced mechanism maintains a combustion temperature precisely at 850ºC, thanks to meticulous oxygen control, ensuring maximum efficiency. Concurrently, waste liquid is smoothly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, enabling flawless integration and superior performance.
4) The journey of the flue gas, forged by the rotary kiln's intense operation, leads it to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable precision via an innovative wet scraper mechanism, ensuring seamless and immaculate operations.
5) Within the secondary combustion chamber, flue gas undergoes superior combustion. The introduction of organic waste liquid boosts the temperature to a formidable 1100ºC, amplifying the incineration process. This culminates in a smokeless, odorless outcome with zero secondary pollution. The flue gas remains here for a precisely calculated 4 seconds, ensuring the comprehensive decomposition of trace organics and dioxins, achieving an astounding decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Upon emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by the force of centrifugal motion, significantly purifying the flue gas and preparing it for the next stages of treatment.
7) As the flue gas exits the cyclone, it progresses to the semi-dry quench tower. A pressure pump adeptly channels the reaction tower to the tip of the two-fluid nozzle, transforming it into fine droplets. These droplets interact with the hot ascending flue gas, creating a dense suspended droplet area and swiftly cooling to 200ºC within a second. This rapid action effectively prevents dioxin regeneration and extinguishes any lingering sparks, thus safeguarding the cloth bag from potential fires.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These critical stages play an instrumental role in removing acid gases from the flue gas, ensuring it adheres to stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is elegantly released into the atmosphere via the chimney, aided by an induced draft fan that guarantees its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of modern innovation with our cutting-edge lye removal system, specifically engineered to expertly eliminate sulfur and chlorine impurities. This advanced solution offers remarkable precision and efficiency, elevating operational excellence to unprecedented levels and redefining industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has exemplified innovation and excellence. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 industry experts, we are grounded on solid fixed assets worth 80 million yuan. Our expansive operations span an impressive 33,000 square meters dedicated to the pursuit of excellence.
As a state-recognized high-tech enterprise, we proudly hold a third-level qualification in professional environmental protection engineering contracting. Our steadfast dedication to quality is affirmed by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our unwavering commitment to reliability and exceptional standards.
With a specialization in groundbreaking incineration solutions, we engineer advanced systems for the treatment of liquid, gas, and solid waste, complemented by sophisticated industrial wastewater treatment equipment. Our portfolio boasts industrial hazardous waste incinerators and custom-tailored solutions for the chemical and pharmaceutical industries.
Our cutting-edge product lineup includes a comprehensive array of furnace types, featuring rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, complete incinerators, and specialized medical waste incinerators.
Through pioneering scientific management and cutting-edge testing methodologies, we produce superior products at competitive prices. Our unwavering commitment to excellence, bolstered by exceptional after-sales service, has won us widespread acclaim and trust from our clientele. We offer a full spectrum of services, from feasibility analysis and precision design to manufacturing, meticulous installation, commissioning, thorough training, and steadfast after-sales support, ensuring efficient and seamless waste treatment solutions.
Our outstanding products resonate across China and extend their influence globally, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust from our clients highlight our unwavering dedication to unmatched quality.
We warmly invite friends and clients from around the globe to Yixing Huarui Incinerator Technology Development Co., Ltd., to explore the extraordinary solutions we have to offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}