Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring fluidity and seamlessness in processes;
2. Delight in our eco-conscious mechanism that effectively eradicates smoke and odors, abolishing secondary pollution and reducing operational expenses significantly;
3. Our innovative revolving incinerator body, with its advanced mill and multi-phase combustion technology, offers a level of efficiency that is second to none;
4. Experience comprehensive cremation processes that drastically reduce ash volume, boasting an outstanding heat alkali burning rate that exceeds 90%;
5. Seamlessly process continuous material feeding, expertly handling high-moisture waste with remarkable ease and efficiency;
6. Our cutting-edge automatic control technology guarantees operations that are not only safe and reliable but also highly cost-effective;
7. Designed for unmatched efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient marvel, our innovative design ensures complete waste treatment while reducing running costs to maximize economic benefits;
9. Safety and reliability are at the forefront, primarily utilizing an automatic control system that offers low malfunction rates, making repairs and maintenance straightforward and hassle-free;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, sophisticated heat exchange, and efficient dust removal systems, ensure emissions meet stringent national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unmatched safety with our incinerator's revolutionary burner technology. This includes a state-of-the-art protection mechanism that instantly halts fuel supply upon detecting any irregular burner activity, ensuring impeccable safety oversight.
2. Prior to shutdown, our incinerator engages a sophisticated cooling protocol, gracefully managing the combustion chamber's temperature down to a specified safe level, ensuring efficient completion of operations.
3. Count on our breakthrough leakage protection system for superior performance. Even in challenging environments of 40 degrees Celsius and 85% humidity, the insulation resistance robustly surpasses 2 MΩ, comfortably enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every part is meticulously positioned for faultless and secure connectivity.
4. Our comprehensive sealing pressure tests on oil, water, and gas channels assure impeccable integrity, completely eliminating leakage possibilities.
5. Alarm System:
1) Bright power indicators and intuitive switches for the incinerator device provide clear status visibility;
2) A cutting-edge residual burning timer ensures the furnace interior is cleared of flammable gases and residues, promoting safe, efficient operation;
3) Features an innovative overload protection mechanism, safeguarding against motor load stress, and is paired with a negative pressure frequency conversion control for enhanced operational security;
4) Boasts a precision interlocking system for both high and low-temperature management, ensuring optimal performance.
Design Ideas:
Meticulously crafted to align with specific project requirements, our rotary kiln incinerator leads the way in simultaneous incineration of solid and liquid wastes. Exceptionally adept at processing chemical residues, sludge, organic liquids, and industrial solids, it defines excellence in waste management.
This positions it as the premiere choice for any sophisticated waste disposal facility.Constructed with a robust cylindrical metal frame encased in insulating bricks, the rotary kiln incinerator features a calculated horizontal incline. Its rotational design promotes ideal mixing, facilitating seamless transit to the discharge point along its tilt. With an innovative flue gas directional system, waste is constantly agitated for uniform heating, achieving a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and organic matter destruction.
Additionally, a cutting-edge secondary combustion chamber re-burns produced gases, reaching extreme temperatures of 1100ºC to ensure maximal organic material degradation. Furnace selections adhere to strict standards with temperatures ≥1100ºC and flue gas residence times ≥2 seconds. Post-cooling, flue gas purification rigorously removes acidic elements, nitrogen oxides, and captures harmful particles and dust, with vigilant attention to component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery system, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal system, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively remove residual and flammable gases within the furnace, significantly mitigating explosion risks during ignition.
2) Before the dynamic and powerful burner ignites its flame, it's absolutely essential to activate the induced draft fan, initiating an extensive five-minute purge of the furnace. This meticulous and essential process is crucial in ensuring safety and efficiency, as the diesel fuel makes its way through expertly designed pipelines, resulting in its precise ignition by the burners. The radiant heat elegantly elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and expertly controlled rise for peak performance.
3) Solid waste is seamlessly introduced into the rotary kiln through a sophisticated, state-of-the-art feeding system. This advanced mechanism meticulously maintains the combustion temperature at a precise 850ºC, achieved through precision oxygen control, ensuring optimal efficiency. Simultaneously, waste liquid is effortlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for exceptional performance.
4) The flue gas, an output of the rotary kiln's intense operation, travels to the secondary chamber. Here, incineration by-products like ash and slag are expelled with impressive efficiency through an innovative wet scraper mechanism, ensuring smooth, immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior and thorough combustion. The addition of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise four seconds. This strategic timing ensures complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The precise decomposition of residual organic components and carbon particles occurs at an approximate 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further bolstering environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for the next stages of treatment.
7) Upon exiting the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump expertly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, creating a dense suspended droplet area and cooling rapidly to 200ºC within a second. This swift action effectively stops dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These critical stages play a crucial role in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After passing through the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth and efficient exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Unleash the potential of our cutting-edge lye removal process. This advanced technology meticulously targets sulfur and chlorine, providing unparalleled accuracy and ensuring a seamless and highly effective operation that elevates industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Nestled at the forefront of innovation since 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has been a shining beacon in the realm of advanced incineration technology, renowned for its quality and ingenuity. With a formidable registered capital of 58 million yuan, our foundation is strengthened by a team of over 140 highly skilled professionals. The expansive infrastructure spans a sprawling 33,000 square meters and is bolstered by fixed assets totaling an impressive 80 million yuan, all driving our unwavering pursuit of excellence.
As a state-recognized high-tech enterprise, we proudly bear the mark of distinction as a third-level qualified professional contractor in the realm of environmental protection engineering. Our commitment to unparalleled quality is evidenced by our ISO9001:2015 international quality management system certification, alongside our esteemed CE certification, signifying our steadfast dedication to delivering reliability and top-tier excellence.
Pioneering the future of incineration technology, we specialize in designing state-of-the-art systems for liquid, gas, and solid waste, complemented by cutting-edge industrial wastewater treatment equipment. Our impressive portfolio includes industrial hazardous waste incinerators and customized solutions meticulously crafted for the dynamic needs of the chemical and pharmaceutical sectors.
Our state-of-the-art product range encompasses a diverse array of furnace types, from sophisticated rotary kilns and versatile solid/liquid incinerators to advanced exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each engineered for superior performance.
Through our innovative scientific management and rigorous testing methodologies, we deliver products of exceptional quality at competitive prices. Our unwavering commitment to excellence, coupled with stellar after-sales service, has earned us widespread acclaim and trust from a global clientele. We offer comprehensive services, including feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions tailored to your needs.
Our outstanding products resonate not only throughout China, but also make a profound impact on the global stage, captivating audiences across Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients are testaments to our relentless pursuit of unparalleled quality and excellence.
We warmly invite friends and esteemed clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable solutions we have to offer, ensuring a brighter and cleaner future for all!
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