Product Description
Scopeof Application of application:
Our state-of-the-art incinerator is expertly designed to treat viscera cut by medical bistoury, medical auxiliary materials, single-use injectors, and other medical waste products..
Characteristicss:
1. Automatic material filling and ash discharge streamline operations effortlessly;
2. Experience a clean burn with no smoke, smell, or secondary pollution, offering low-cost dry burning;
3. The sturdy incinerator body is designed with a revolving type, multiple-phase burning for superior combustion results;
4. Achieve thorough cremation with minimal ash, maintaining a heat alkali burning rate exceeding 90%;
5. Continuous material loading allows processing of high-moisture garbage seamlessly, even when mixed with a small amount of water;
6. Cutting-edge automatic control technology underpins the safe, reliable, and economical operation of the equipment;
7. High efficiency is ensured with a clean burn free of smoke, odor, or secondary pollution;
8. Energy efficiency: pioneering structural design ensures thorough treatment and reduced operational costs;
9. Safety and reliability are enhanced through a predominantly automatic control system featuring low malfunction rates and easy maintenance;
10. Exhaust emissions are treated to meet national standards, incorporating advanced tail gas disposal systems like secondary combustion chambers, heat exchange, and dust removal, aligning with the latest national exhaust standards.
Product Parameters
Hazardous waste handling capacity:50-5000kg/h
Safety indicators
1. The incinerator's burner boasts an advanced safety protection device, ensuring unparalleled security by automatically halting fuel supply should any irregularities occur during startup.
2. Prior to ceasing operations, a sophisticated combustion chamber cooling protocol is initiated. This program meticulously cools the chamber to a safe, predetermined temperature, ensuring a seamless and secure shutdown.
3. Outfitted with state-of-the-art leakage protection, the equipment guarantees exceptional insulation resistance, even at 40 degrees and 85% relative humidity. MΩ, and is capable of withstanding a stringent 1-minute power frequency voltage test at 1500V, showcasing unmatched precision in positioning and reliability in connectivity.
4. Precisely engineered oil, water, and gas pathways undergo rigorous pressure sealing tests to ensure absolute leak-proof performance.
5. Alarm system:
1) Incinerator power indicator and switch offer intuitive operation.
2) The residual burning timing device meticulously ensures the elimination of residual flammable gases and organic matter, promoting supreme operational safety and reliability.
3) An advanced overload protection system safeguards the motor, complemented by cutting-edge negative pressure frequency conversion control.
4) Temperature control interlocking guarantees optimal performance at both high and low temperatures.
Design ideas:
Tailored to project-specific needs, the rotary kiln incinerator adeptly handles both solid and liquid waste, making it the ultimate choice for comprehensive waste disposal centers, especially for tough waste types like chemical residues, sludges, and industrial solid waste.
it is the preferred furnace type for comprehensive waste disposal center. This rotary kiln incinerator is ingeniously constructed with a cylindrical metal shell and insulated brick lining. Its slightly inclined and horizontally oriented design facilitates efficient mixing and waste movement towards the discharge end by leveraging the furnace's rotational dynamics.
Equipped with a secondary combustion chamber, it ensures thorough re-incineration of waste gases at a blazing 1100ºC, achieving superior organic matter removal. The design, which favors temperatures ≥1100ºC and a gas residence time ≥2 seconds, ensures optimal purification of flue gases post-cooling, focusing on eliminating acidic components, nitrogen oxides, and capturing harmful particles and dust.
Incinerator device includes the following equipment:
Comprehensive equipment list includes Feed hydraulic transmission device, waste liquid conveying system, rotary kiln body, primary and secondary burners, water-cooled cyclone dust removal, quench acid stripping tower, mist separation tower, exhaust fan, independent chimney, and a robust alkali storage and delivery system. Additionally, it encompasses an electrical system, instrument control system, and an automatic ash device, all supported by a meticulously designed maintenance platform and supportive structures.
Brief introduction of main process flow:
1) The process begins with activating the blower to meticulously expel any residual gases and potential explosive materials within the furnace, setting the stage for safe ignition.
2) Prior to ignition, the induced draft fan is engaged to purge the furnace for a thorough five-minute duration. Fuel diesel, transported via dedicated pipelines, is adeptly ignited by precision ignition burners, gradually elevating the temperatures within the rotary kiln and secondary chamber to optimal levels.
3) Solid waste is seamlessly fed into the state-of-the-art rotary kiln through an advanced feeding system. Here, a meticulously controlled combustion process ensures temperatures are maintained at a precise 850ºC by expertly regulating oxygen supply. Meanwhile, waste liquid is efficiently introduced into the rotary kiln or the secondary combustion chamber via a specialized waste liquid pipeline.
4) The flue gas, a byproduct of the rotary kiln operation, gracefully transitions into the secondary chamber, where an ingenious wet scraper system autonomously discharges the resultant ash and slag, ensuring a streamlined and efficient incineration process.
5) Within the secondary combustion chamber, flue gas undergoes a transformative and thorough high-temperature incineration process. With the aid of organic waste liquid, the temperature intensifies to a remarkable 1100ºC, promoting a highly efficient, smokeless, and odorless incineration. The flue gas lingers for 4.0 seconds, ensuring over 99.99% decomposition of trace organic matter and dioxins. This process guarantees that any remaining organic components and carbon particles are completely decomposed at around 1100ºC. Multi-stage combustion is expertly employed in the secondary chamber to significantly inhibit nitrogen oxide formation, ensuring environmentally sound outcomes.
6) Following the advanced secondary combustion process, flue gas enters the water-cooled cyclone dust collector. Here, centrifugal force efficiently settles ash content, markedly enhancing the flue gas's cleanliness and purity.
7) From the cyclone dust collector, the flue gas progresses into the semi-dry quench tower. Through a pressure pump, the tower's two-fluid nozzle atomizes incoming liquid into fine droplets. These droplets interact with the rising hot flue gas, forming a concentrated suspension near the nozzle. By finely tuning the injection rate, the temperature is swiftly lowered to approximately 200 ºC within a swift 1-second interval, effectively inhibiting dioxin regeneration. Concurrently, any sparks are quenched by the water mist, safeguarding the subsequent cloth bag filter from heat damage.
8) The purified flue gas is then channeled into the spray washing tower and the wet packing washing tower device. This sophisticated system's primary function is to meticulously cleanse the flue gas of any residual acid gases, ensuring an environmentally friendly outcome.
9) After the comprehensive treatment process in the spray tower, the flue gas is seamlessly vented directly into the chimney via the induced draft fan, completing the optimized emission control cycle.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: An advanced solution for reducing environmental hazards,
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in the dynamic year of 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. boasts a robust registered capital of 58 million yuan. Our team of over 140 dedicated professionals operates on a sprawling 33,000-square-meter facility, underpinned by fixed assets worth 80 million yuan.
We are proud to be a state-recognized high-tech enterprise with the esteemed third-level qualification for professional environmental protection engineering contracting. Our commitment to excellence is certified by the ISO9001:2015 international quality management system and CE certification, ensuring the highest quality and reliability.
Specializing in diverse waste management solutions, our expertise spans the production of incinerators for liquid, gas, and solid waste, as well as cutting-edge industrial wastewater treatment equipment. Our range includes industrial hazardous waste incinerators and specialized units for the chemical and pharmaceutical industries.
Our comprehensive incinerator offerings feature a variety of advanced furnace types: rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, and medical waste incinerators, among others, to address your specific needs.
Leveraging advanced scientific management and modern testing techniques, we deliver superior quality products at competitive prices. Our exceptional after-sales service has earned us widespread acclaim and trust. We offer a seamless, one-stop service for all waste treatment engineering needs, from feasibility studies, design, development, and manufacturing, to installation, commissioning, training, and after-sale support.
Our innovative products enjoy immense popularity across China and are proudly exported to Southeast Asia, Africa, South America, the Middle East, and beyond, garnering high satisfaction and loyalty from our global customer base.
We extend a warm and heartfelt welcome to friends and customers from around the world to visit our company and explore collaborative opportunities!
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