Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism uniquely designed to cease fuel supply automatically during any abnormal burner operation, ensuring impeccable safety management and peace of mind.
2. Before shutting down, witness a seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber. This precision-driven process maintains stability until temperatures reach a predetermined safe value, marking a flawless end to operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees Celsius and 85% humidity, the insulation resistance confidently remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with our comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity for reliable operation.
5. Alarm System:
1) Benefit from illuminated power indicators and user-friendly switches for optimal control of the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is devoid of flammable gases and organic residues, guaranteeing both safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a cutting-edge negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls, ensuring meticulous operational accuracy.
Design Ideas:
Engineered with meticulous attention to detail, our rotary kiln incinerator is designed to meet specific project demands. It excels in the concurrent incineration of solid and liquid residues, standing out in waste management by proficiently handling chemical residues, sludge, organic liquid waste, and industrial solids.
This positions it as the leading solution for advanced waste disposal centers, setting a new standard in efficiency and effectiveness.Crafted with a robust cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection and compliance with the highest environmental standards.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This initial step sets the foundation for safe operation.
2) Before the powerful burner sparks the ignition, initiate the induced draft fan for an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as diesel fuel travels through expertly crafted pipelines, leading to precise ignition by the burners. The radiant heat gently elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process. This avant-garde technology precisely and effectively eliminates sulfur and chlorine, achieving unsurpassed accuracy and maintaining smooth, efficient operation that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established with a visionary approach in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. exemplifies the pinnacle of innovation and unparalleled quality. With a formidable registered capital of 58 million yuan and a dynamic team exceeding 140 highly-skilled specialists, our company thrives on robust fixed assets amounting to 80 million yuan. Our expansive operations are magnificently spread over 33,000 square meters, dedicated to pioneering excellence.
As a state-recognized high-tech enterprise, we are honored with a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is highlighted by the esteemed ISO9001:2015 international quality management system certification and the distinguished CE certification, testifying to our commitment to reliability and superior excellence.
Pioneering in cutting-edge incineration technology, we craft advanced systems for the efficient disposal of liquid, gas, and solid waste, in addition to sophisticated industrial wastewater treatment equipment. Our extensive portfolio includes industrial hazardous waste incinerators and tailor-made solutions specifically designed for the chemical and pharmaceutical industries.
Our state-of-the-art product range includes an extensive variety of furnace types, such as rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, ensuring versatile solutions for diverse needs.
Employing innovative scientific management and cutting-edge testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us wide acclaim and trust from our valued clientele. Our comprehensive services encompass everything from feasibility analysis, precision design, and high-quality manufacturing to meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our remarkable products not only make waves across China but also exert a significant global influence, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our unwavering commitment to outstanding quality.
We warmly welcome friends and esteemed clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we proudly offer!
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