Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: A versatile capacity ranging from 50 to an impressive 5000 kg/h, designed to handle diverse volumes of hazardous waste with unparalleled efficiency.
Safety Indicators
1. Discover unmatched safety with our incinerator's state-of-the-art burner. This advanced system includes a sophisticated protection mechanism that automatically halts the fuel supply if any irregularities are detected, ensuring uncompromising safety throughout operations.
2. Observe a seamless shutdown process as the incinerator engages a specialized cooling protocol, meticulously stabilizing the combustion chamber's temperature to a pre-set value before deactivation, ensuring a smooth and secure end to each operation.
3. Depend on our cutting-edge leakage protection system, which guarantees exceptional performance. Even in extreme conditions of up to 40 degrees Celsius and 85% humidity, it maintains an insulation resistance exceeding 2 MΩ, effortlessly passing stringent tests of a 1-minute power frequency (50Hz) at 1500V, highlighting our commitment to secure and impeccable connectivity.
4. We assure absolute integrity with thorough sealing pressure tests across oil, water, and gas channels, leaving no room for leaks.
5. Alarm System:
1) Equipped with illuminated power indicators and effortlessly accessible switches, our incinerator device ensures intuitive operation and user-friendly control.
2) A sophisticated residual burning timer ensures the incinerator's interior remains devoid of flammable gases and organic residues, promising safe and efficient functionality.
3) Incorporates an advanced overload protection mechanism to shield against motor strain, complemented by a negative pressure frequency conversion control for heightened security and performance.
4) Equipped with a precision interlocking system for both high and low-temperature controls, ensuring reliable and consistent operation.
Design Ideas:
Meticulously engineered to address specific project requirements, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid waste streams. With exceptional proficiency in managing chemical residues, sludge, organic liquid waste, and industrial solids, it distinguishes itself as a leader in waste management solutions.
This positions it as the premier choice for any forward-thinking waste disposal facility.Featuring a robust cylindrical metal exterior insulated with high-grade bricks, the rotary kiln incinerator includes a thoughtfully calculated horizontal tilt. Its rotational mechanics enable optimal mixing, ensuring efficient progression towards the discharge end. The innovative flue gas directional system perpetually agitates waste, facilitating uniform heating and achieving comprehensive thermal treatment with a waste residence time of 0.5-1 hour, effectively obliterating organic matter.
Further enhancing its efficiency, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace is meticulously selected to meet rigorous standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. After cooling, the flue gas undergoes meticulous purification to remove acidic components, nitrogen oxides, and capture harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
A comprehensive suite including a feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to expertly purge the furnace of residual and flammable gases, significantly mitigating explosion risks during ignition.
2) Prior to ignition by the powerful burner, activate the induced draft fan for a thorough five-minute purge of the furnace. This meticulous preparation ensures both safety and efficiency, as diesel fuel is expertly channeled through carefully designed pipelines for precise ignition. The radiant heat harmoniously elevates the temperature within both the rotary kiln and the secondary chamber, guaranteeing a controlled and optimized thermal environment for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience unparalleled innovation with our cutting-edge lye removal process, meticulously crafted to target sulfur and chlorine with surgical precision. Elevate your operations to new heights of efficiency and reliability, surpassing traditional industry benchmarks with this revolutionary technology.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a beacon of innovation and unparalleled quality in the industry. With an impressive registered capital of 58 million yuan, our company thrives with over 140 dedicated and highly skilled professionals. We are fortified with fixed assets valued at an outstanding 80 million yuan, and our expansive operations cover an exquisite 33,000 square meters dedicated to excellence and innovation.
As a state-recognized high-tech enterprise, we are honored to hold a third-level qualification for professional contracting in environmental protection engineering. Our unwavering dedication to quality is further validated by the ISO9001:2015 international quality management system and the illustrious CE certification, affirming our commitment to delivering reliability and exceptional excellence on every front.
At the forefront of cutting-edge incineration solutions, we craft advanced systems for liquid, gas, and solid waste while designing sophisticated industrial wastewater treatment equipment. Our distinguished portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored precisely for the chemical and pharmaceutical industries.
Our state-of-the-art product line is a testament to our engineering prowess, offering an impressive variety of furnace types. From versatile rotary kilns and solid/liquid incinerators to efficient exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, our range is crafted to meet diverse industry needs.
Through pioneering scientific management and advanced testing methodologies, we provide superior products at highly competitive prices. Our steadfast commitment to excellence and unmatched after-sales service has garnered us widespread acclaim and trust from our clientele. Our extensive services include feasibility analysis, precision design, meticulous manufacturing, expert installation, seamless commissioning, comprehensive training, and unwavering after-sales support, ensuring flawless and efficient waste treatment solutions.
Our exceptional products have a significant global footprint, resonating not only across China but extending their influence to Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients highlight our unwavering dedication to providing unparalleled quality.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to discover the extraordinary solutions and innovations we have to offer!
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