Product Description
Scopeof Application of Application:
This versatile incinerator is expertly engineered to ensure the safe and efficient disposal of medical waste types, ranging from surgical viscera and auxiliary medical materials to single-use injectors, as well as a comprehensive assortment of other medical waste products. With its robust performance capabilities, this incinerator guarantees that all waste is managed with unparalleled precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our advanced automatic material feeding and ash removal system that promises smooth and uninterrupted processing;
2. Bask in an eco-friendly mechanism that effectively eradicates smoke and odors, prevents secondary pollution, and minimizes operational expenses;
3. Our cutting-edge revolving incinerator body, paired with mill and multi-phase combustion, delivers superior efficiency for exceptional performance;
4. Achieve comprehensive cremation, substantially reducing ash volume with an impressive heat alkali burning rate surpassing 90%;
5. Enjoy uninterrupted processing with continuous material feeding, adeptly handling high-moisture waste with remarkable ease and efficiency;
6. Our state-of-the-art automatic control technology ensures operations that are not only safe and reliable but also economically beneficial;
7. Designed for unmatched efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. A marvel of energy efficiency: our innovative design guarantees thorough treatment and reduced operational costs, maximizing economic benefits;
9. Safety and reliability are prioritized: primarily utilizing an automatic control system with a low malfunction rate, ensuring simple and straightforward repairs and maintenance;
10. Our advanced exhaust treatment system, including a secondary combustion chamber, heat exchange, and dust removal, ensures emissions meet rigorous national standards, adhering to current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) In a masterful showcase of technological prowess, Yixing Huarui Incinerator Technology Development Co., Ltd. introduces solid waste into the Durable Rotary Kiln Incinerator with an advanced feeding system. This cutting-edge mechanism meticulously maintains the kiln's temperature at an exacting 850ºC, thanks to its precise oxygen control. This guarantees peak efficiency, while waste liquid is cleverly channeled into either the rotary kiln or secondary combustion chamber through dedicated pipelines, ensuring seamless integration and unrivaled performance.
4) As the rotary kiln works with unyielding intensity, the resulting flue gas journeys to the secondary chamber, where remnants like ash and slag are expelled with exceptional efficiency. This is achieved through an innovative wet scraper mechanism, ensuring a pristine and smooth operation.
5) Within the secondary combustion chamber, the flue gas undergoes an advanced combustion process. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, magnifying the incineration process. This results in a smokeless and odorless finish with absolutely no secondary pollution. The flue gas lingers in this chamber for precisely 4 seconds, ensuring the complete decomposition of trace organics and dioxins, with an astounding decomposition efficiency of over 99.99%. The chamber executes a sophisticated multi-stage combustion strategy that effectively curtails nitrogen oxide formation, further bolstering environmental safety.
6) Upon its departure from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized through centrifugal force, substantially purifying the flue gas and priming it for the next phases of treatment.
7) Exiting the cyclone, the flue gas enters the semi-dry quench tower. A precision pressure pump deftly guides the reaction tower to the top of the two-fluid nozzle, transforming the liquid into fine droplets. These droplets encounter the hot upward-moving flue gas, forming a dense suspended droplet area, rapidly cooling to 200ºC within mere seconds. This swift action effectively prevents dioxin regeneration and extinguishes any remaining sparks, protecting the cloth bag from potential combustion.
8) The flue gas then passes through the spray washing tower, followed by the wet packing washing tower device. These pivotal stages are instrumental in the removal of acid gases from the flue gas, ensuring compliance with strict environmental purity standards.
9) After passing through the spray tower, the flue gas is efficiently released into the atmosphere via the chimney, powered by an induced draft fan that facilitates its smooth exit, thereby reducing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process. This advanced technology expertly isolates sulfur and chlorine, providing unmatched accuracy for a streamlined operation that redefines industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. emerges as a beacon of pioneering innovation and unparalleled quality. Proudly founded with a robust registered capital of 58 million yuan, we are further strengthened by an elite team of over 140 skilled experts. Built on significant fixed assets valued at an impressive 80 million yuan, our operations flourish across a sprawling 33,000 square meters dedicated to excellence and cutting-edge innovation.
Acclaimed as a state-recognized high-tech enterprise, we possess a prestigious third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is exemplified by our achievement of the ISO9001:2015 international quality management system certification, alongside the esteemed CE certification. These accolades are a testament to our unwavering commitment to reliability and top-tier excellence.
Specializing in revolutionary incineration solutions, we masterfully design advanced systems for liquid, gas, and solid waste management, complemented by sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and meticulously tailored solutions crafted for the chemical and pharmaceutical sectors.
Our state-of-the-art product line proudly offers a comprehensive variety of furnace types. From rotary kilns and versatile solid/liquid incinerators to efficient exhaust gas direct combustion furnaces, innovative RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, our offerings cater to a wide array of needs.
Through our innovative scientific management and pioneering testing methodologies, we provide superior products at competitive prices. Our unyielding commitment to excellence, bolstered by outstanding after-sales service, has earned us widespread acclaim and trust from our valued clients. Our exhaustive services encompass detailed feasibility analysis, precision design, high-quality manufacturing, meticulous installation, seamless commissioning, extensive training, and unwavering after-sales support, ensuring effective and efficient waste treatment solutions.
Our extraordinary products not only resonate across China but also make a significant impact globally, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our esteemed clients stand as a testament to our unwavering dedication to delivering unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable and innovative solutions we offer! We look forward to sharing our excellence with you.
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