Product Description
Scopeof Application of Application:
This versatile incinerator is expertly engineered for the secure and efficient disposal of medical waste, encompassing surgical viscera, auxiliary medical materials, single-use injectors, and a broad spectrum of additional medical waste products. Its formidable capabilities ensure that all waste is meticulously managed with precision and dependability..
Characteristics:
1. Enjoy uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring seamless processes;
2. Benefit from an eco-friendly mechanism that eradicates smoke and odors, eliminates secondary pollution, and reduces operational costs;
3. Our pioneering revolving incinerator body, equipped with milling and multi-phase combustion, delivers unparalleled efficiency;
4. Achieve thorough cremation, greatly minimizing ash volume with an outstanding heat alkali burning rate exceeding 90%;
5. Effortlessly handle continuous material feeding, managing high-moisture waste with remarkable ease and efficiency;
6. Cutting-edge automatic control technology assures operations that are both safe and reliable, while being economically beneficial;
7. Designed for optimum efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient wonder: our innovative design ensures comprehensive treatment with minimized running costs, maximizing economic benefits;
9. Safety and reliability are of utmost importance: primarily employing an automatic control system with low malfunction rates, making repairs and maintenance straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet rigorous national standards, aligning with prevailing exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) In a marvel of engineering, solid waste gracefully enters the rotary kiln through an advanced feeding system, keeping the combustion temperature meticulously at 850ºC with precision-controlled oxygen levels. Meanwhile, waste liquid is seamlessly ushered into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, guaranteeing impeccable processing and seamless integration throughout the system.
4) The journey of the flue gas, originating from the rotary kiln, continues to the secondary chamber. Here, incineration residues like ash and slag are systematically removed thanks to a cutting-edge wet scraper mechanism. This sophisticated system ensures operations remain uninterrupted and pristinely efficient.
5) Within the secondary combustion chamber, the flue gas experiences intensified combustion, with the temperature soaring to an impressive 1100ºC, aided by organic waste liquid. This process achieves an immaculate, smoke-free, and scentless conclusion, devoid of any secondary pollution. The flue gas remains in this chamber for a meticulously calculated 4.0 seconds, ensuring almost total decomposition of trace organics and dioxins, with decomposition efficiency exceeding an astounding 99.99%. The precise breakdown of remaining organic elements and carbon particles occurs at the elevated temperature of approximately 1100ºC. The chamber employs a sophisticated multi-stage combustion strategy, effectively curbing the formation of nitrogen oxides.
6) After leaving the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized through centrifugal force, significantly purifying the flue gas and preparing it for the next stages of treatment.
7) As the flue gas exits the cyclone, it advances to the semi-dry quench tower. A pressure pump adeptly guides the reaction tower towards the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the ascending hot flue gas, creating a dense suspended droplet zone, quickly cooling the flue gas to 200 ºC within an instant. This rapid cooling prevents dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then proceeds to the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in removing acid gases, ensuring the flue gas meets exacting environmental standards before it is released.
9) Having journeyed through the spray tower, the flue gas is then released into the atmosphere through the chimney, facilitated by an induced draft fan that ensures its smooth and efficient exit, thereby minimizing any potential environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the state-of-the-art lye removal process, expertly crafted to precisely eliminate sulfur and chlorine, guaranteeing unparalleled efficiency and a flawless, seamless operation for optimal results.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of cutting-edge innovation and unparalleled quality. With an impressive registered capital of 58 million yuan, we are propelled by a dynamic team of over 140 highly skilled professionals. Our robust infrastructure boasts fixed assets valued at a remarkable 80 million yuan, all within a sprawling 33,000 square meters dedicated to operational excellence.
Honored as a state-accredited high-tech enterprise, we possess a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by ISO9001:2015 international quality management system certification and CE certification, solidifying our promise of steadfast reliability and unmatched excellence.
At the heart of our expertise lies the development of advanced incineration solutions. We specialize in liquid, gas, and solid waste incinerators, as well as sophisticated industrial wastewater treatment equipment. Our comprehensive offerings include industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical industries.
Our groundbreaking product lineup features an expansive array of furnace types: from innovative rotary kilns to versatile solid and liquid incinerators, cutting-edge exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing comprehensive incinerators, and specialized medical waste incinerators.
Harnessing pioneering scientific management practices and cutting-edge testing techniques, we deliver superior quality products at highly competitive prices. Our unwavering pursuit of excellence, combined with impeccable after-sales service, has garnered widespread acclaim and trust from our clients. We offer an all-encompassing suite of services, including feasibility analysis, precise design, meticulous manufacturing, expert installation, commissioning, thorough training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products have resonated with discerning customers across China and made a significant impact globally, reaching Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our steadfast dedication to delivering unparalleled quality.
We warmly welcome friends and clients from all corners of the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we provide for a cleaner, greener future!
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