Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed to revolutionize the safe and efficient disposal of medical waste. It expertly handles surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive spectrum of other medical waste products. With its robust capabilities, every piece of waste is managed with unparalleled precision and reliability, ensuring peace of mind..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in the seamless operations offered by our automatic material feeding and ash removal system, ensuring smooth and continuous processes;
2. Enjoy an eco-conscious design that eradicates smoke and odors entirely, eliminating secondary pollution while diminishing operational costs;
3. Our ingenious revolving incinerator body, with mill and multi-phase combustion, delivers unmatched efficiency for superior performance;
4. Experience exceptional cremation efficiencies, dramatically reducing ash volume with an outstanding heat alkali burning rate surpassing 90%;
5. Effortlessly process continuous material feeding, expertly managing high-moisture waste with consummate ease and efficiency;
6. Our cutting-edge automatic control technology ensures operations are not just safe and dependable but also remarkably cost-effective;
7. Designed for peerless efficiency, our incinerator operates with zero emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design guarantees comprehensive treatment with minimized running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts exceptionally low malfunction rates, making repairs and maintenance straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, harmonizing with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: An impressive range of 50-5000 kg/h, accommodating diverse operational needs with efficiency and precision.
Safety Indicators
1. Our incinerator sets the benchmark in safety with its state-of-the-art burner technology. This advanced system is designed to uphold the highest safety standards by automatically halting fuel supply during any irregularities in burner function, ensuring unmatched safety management for your peace of mind.
2. As operations wind down, our incinerator initiates a seamless cooling protocol that expertly regulates the combustion chamber temperature. This sophisticated system ensures precision and stability, marking the conclusion of operations with meticulous safety.
3. Our innovative leakage protection system is engineered for outstanding performance. It excels even in harsh conditions, maintaining insulation resistance robustly above 2 MΩ, and confidently enduring rigorous 1-minute power frequency tests (50Hz) at 1500V. Every component is strategically engineered for maximum security and impeccable connection integrity.
4. We conduct rigorous sealing pressure tests on all oil, water, and gas channels, ensuring absolute leak-proof reliability and system integrity.
5. Alarm System:
1) Intuitive illuminated power indicators and user-friendly switches for the incinerator device;
2) A cutting-edge residual burning timer ensures a pristine furnace interior by effectively clearing it of flammable gases and organic residues, thereby guaranteeing safe and efficient operations;
3) Incorporates advanced overload protection to prevent motor strain, featuring a sophisticated negative pressure frequency conversion control for unparalleled security;
4) Boasts a precision-engineered interlocking system that meticulously manages both high and low-temperature controls.
Design Ideas:
Meticulously designed to address specific project demands, our rotary kiln incinerator is unmatched in its ability to concurrently incinerate both solid and liquid waste. It stands out in the management of chemical residues, sludge, organic liquid waste, and industrial solids, cementing its role as an industry leader in sophisticated waste management solutions.
Positioning it as the premier choice for any state-of-the-art waste disposal facility.Constructed with a sleek cylindrical metal shell encased in insulation bricks, the rotary kiln incinerator features a deliberate horizontal incline. Its rotational dynamics are engineered for optimal mixing, ensuring seamless progression towards the discharge end. The innovative flue gas directional system continually stirs waste for consistent heating, with residence times of 0.5-1 hour, securing comprehensive thermal processing and complete organic matter destruction.
Moreover, the advanced secondary combustion chamber re-incinerates gases, reaching temperatures up to 1100ºC for maximum organic matter eradication. The furnace is designed to meet stringent standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. After cooling, the flue gas purification process meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring superior component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to effectively evacuate any residual and flammable gases within the furnace, minimizing explosion risk for a safe ignition process.
2) Before the ignition of the premium burner, it's critical to engage the induced draft fan, facilitating a thorough five-minute purge of the furnace. This detailed process ensures safety and efficacy, as diesel fuel travels through meticulously designed pipelines to achieve precise ignition by the burners. The resulting radiant heat elevates the temperature within the rotary kiln and secondary chamber, ensuring a gradual, controlled ascent for optimal performance.
3) Solid waste is meticulously introduced into the rotary kiln via a cutting-edge feeding system. This advanced mechanism maintains an exact combustion temperature of 850ºC through precise oxygen regulation, ensuring peak operational efficiency. Concurrently, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through specialized pipelines. This flawless integration facilitates superior performance and achieves unmatched processing capabilities.
4) The flue gas, a by-product of the rotary kiln's robust operation, travels to the secondary chamber. Here, incineration by-products, such as ash and slag, are expelled with outstanding efficiency through an innovative wet scraper mechanism, ensuring operations are both smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas undergoes optimal combustion. The addition of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for precisely 4 seconds. This guarantees the complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The precise breakdown of leftover organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent treatment stages.
7) After exiting the cyclone, the flue gas progresses to the semi-dry quench tower. A pressure pump expertly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, creating a dense suspended droplet area and cooling rapidly to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These critical stages are instrumental in eliminating acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After passing through the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures a smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal technology, meticulously crafted to target sulfur and chlorine with laser-like precision. Experience a breakthrough in operational efficiency, raising the bar and redefining industry standards with its unparalleled seamless operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and premium quality in the industry. Boasting a substantial registered capital of 58 million yuan and an outstanding team of over 140 highly skilled professionals, our company is bolstered by significant fixed assets worth 80 million yuan. Our operations span an impressive 33,000 square meters, dedicated to delivering excellence at every turn.
As a prestigious state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our relentless pursuit of quality is further validated by our adherence to the ISO9001:2015 international quality management system and the esteemed CE certification, representing our steadfast commitment to reliability and superior excellence.
With a sharp focus on pioneering incineration technologies, we engineer state-of-the-art systems for liquid, gas, and solid waste management, alongside advanced industrial wastewater treatment solutions. Our diverse product range encompasses industrial hazardous waste incinerators and tailor-made solutions specifically designed for the chemical and pharmaceutical industries.
Our cutting-edge product lineup includes a vast array of furnace types, such as rotary kilns and solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all crafted to meet diverse waste management needs.
Leveraging groundbreaking scientific management and state-of-the-art testing methods, we offer exceptional products at highly competitive prices. Our unwavering dedication to excellence, coupled with superior after-sales service, has earned us widespread recognition and trust from our clients. Our holistic services cover feasibility studies, precision engineering, manufacturing, detailed installation, commissioning, extensive training, and steadfast after-sales support, securing seamless and efficient waste treatment solutions.
Our outstanding products resonate far and wide, not only throughout China but also making a profound global impact, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients highlight our unwavering dedication to unparalleled quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we proudly present!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}