Product Description
Scopeof Application of Application:
This versatile incinerator is masterfully engineered for the secure and efficient disposal of medical waste, such as surgical viscera, auxiliary medical materials, single-use injectors, and a wide array of other medical waste products. Its robust performance ensures that all waste is managed with exceptional precision and dependability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system, ensuring flawlessly smooth processing;
2. Delight in an eco-friendly mechanism that eradicates smoke and odors, eliminates secondary pollution, and significantly reduces operational expenses;
3. Our innovative revolving incinerator body, featuring a mill and multi-phase combustion system, achieves efficiency that is truly unparalleled;
4. Experience meticulous cremation, remarkably reducing ash volume with an astounding heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, expertly handling high-moisture waste with remarkable ease and efficiency;
6. State-of-the-art automatic control technology guarantees operations that are not only safe and reliable but also economically sound;
7. Designed for exceptional efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, thus maximizing economic benefits;
9. Safety and reliability are our top priorities: primarily utilizing an automatic control system with low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet rigorous national standards, adhering to current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: A versatile capacity range of 50-5000 kg/h, accommodates a broad spectrum of hazardous material management needs.
Safety Indicators
1. Experience an unprecedented level of safety with our incinerator's state-of-the-art burner. This sophisticated system features an innovative protection mechanism which intelligently halts the fuel supply in response to any irregular burner function, ensuring flawless safety oversight.
2. Enjoy a remarkably seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, prior to shutdown. Precision is maintained as temperatures are stabilized to a predetermined level, marking a smooth conclusion of operations.
3. Trust in our advanced leakage protection system for superior performance. Even under challenging conditions—40 degrees and 85% humidity—our insulation resistance remains impressively above 2 MΩ, effortlessly withstanding stringent testing with 1-minute power frequency (50Hz) at 1500V. Each component is strategically positioned to ensure secure and impeccable connectivity.
4. We offer a complete assurance of no leaks with thorough sealing pressure tests on oil, water, and gas channels, upholding absolute integrity.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches ensure easy operation of the incinerator device;
2) A sophisticated residual burning timer clears the furnace interior of flammable gases and organic residues, certifying a safe and efficient operation;
3) Includes an advanced overload protection mechanism to prevent motor strain, enhanced by a negative pressure frequency conversion control for fortified security;
4) It features a precision-engineered interlocking system for both high and low-temperature controls, ensuring safety at every turn.
Design Ideas:
Meticulously engineered to meet precise project requirements, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. It is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, establishing itself as a leader in waste management solutions.
This makes it the premier solution for any cutting-edge waste disposal center.Crafted with a robust cylindrical metal exterior, enveloped by high-grade insulation bricks, the rotary kiln incinerator features a carefully calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter obliteration.
Additionally, the state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace selection adheres to rigorous standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. Post-cooling, the flue gas purification process meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to igniting the powerful burner, it's crucial to activate the induced draft fan, allowing for an extensive five-minute purge of the furnace. This meticulous procedure ensures safety and efficiency as diesel fuel is skillfully channeled through precisely engineered pipelines, leading to its precise ignition by the burners. The radiant heat systematically elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) After emerging from the secondary combustion chamber, the flue gas is channeled to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by centrifugal force, substantially purifying the flue gas as it prepares for subsequent stages of treatment. This process highlights the advanced engineering behind the system, ensuring cleaner emissions.
7) Once the flue gas departs from the cyclone, it advances to the semi-dry quench tower. A pressure pump adeptly manages the system, directing the reaction tower to the top of the two-fluid nozzle, where it transforms into fine droplets. These droplets encounter the rising hot flue gas, creating a dense suspended droplet area that cools rapidly to 200ºC within a swift second. This rapid cooling action is instrumental in halting dioxin regeneration and extinguishing lingering sparks, thus protecting the cloth bag from potential fires.
8) Subsequent to the semi-dry quench tower, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These critical stages are meticulously designed to eradicate acid gases from the flue gas, ensuring that the emissions are in strict compliance with stringent environmental standards for purity and safety.
9) After traversing through the spray tower, the flue gas is gracefully released into the atmosphere via the chimney. An induced draft fan plays a pivotal role in ensuring its smooth and efficient exit, thereby significantly minimizing environmental impact and ensuring compliance with eco-friendly protocols.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology precisely targets sulfur and chlorine, offering unmatched precision and ensuring a seamless, efficient operation that elevates industry standards.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a luminary of innovation and exceptional quality in the incineration industry. Boasting a formidable registered capital of 58 million yuan, our company is enriched with a team of over 140 consummate professionals. With substantial fixed assets valued at 80 million yuan, our expansive operations are majestically spread across 33,000 square meters, dedicated to delivering excellence.
Acknowledged as a high-tech enterprise by national standards, we are proud bearers of a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality assurance is exemplified by the ISO9001:2015 international quality management system certification, alongside the distinguished CE certification, highlighting our relentless pursuit of reliability and superior excellence.
At the forefront of innovation, we specialize in state-of-the-art incineration solutions, crafting advanced systems for liquid, gas, and solid waste management, as well as sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and tailor-made solutions meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases an extensive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each embodying precision engineering and technological prowess.
Employing innovative scientific management and avant-garde testing methodologies, we deliver unparalleled products at competitive prices. Our unwavering commitment to excellence, coupled with exemplary after-sales service, has earned us widespread acclaim and trust from our esteemed clientele. Our comprehensive service suite includes feasibility analysis, precision design, expert manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our extraordinary products resonate not only within China but also have a formidable global presence, captivating audiences in diverse regions including Southeast Asia, Africa, South America, the Middle East, and more. The trust and satisfaction of our clients are testaments to our unwavering dedication to delivering unparalleled quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we have to offer!
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