Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, guaranteeing seamless and efficient processes at all times;
2. Embrace an eco-friendly mechanism that not only eradicates smoke and odors but also eliminates secondary pollution, significantly minimizing operational costs;
3. Our pioneering revolving incinerator body, featuring advanced milling and multi-phase combustion, delivers exceptional efficiency and performance;
4. Experience thorough cremation that dramatically reduces ash volume, achieving an impressive heat alkali burning efficiency rate of over 90%;
5. Effortlessly handle continuous material feeding, adeptly managing high-moisture waste with optimal ease and proficiency;
6. Our cutting-edge automatic control technology ensures operations that are not only safe and reliable but also economically beneficial;
7. Engineered for superior efficiency, our incinerator operates without emissions of smoke, odors, or any secondary pollution, ensuring a cleaner environment;
8. A marvel of energy efficiency: our innovative design guarantees comprehensive treatment with minimal running costs, optimizing economic advantages;
9. Safety and reliability are key: primarily utilizing an advanced automatic control system with low malfunction rates, simplifying repairs and maintenance;
10. Our sophisticated exhaust treatment system, including a secondary combustion chamber, heat exchange, and dust removal, ensures emissions meet the most rigorous national standards, fully complying with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) In an exquisite blend of engineering and precision, solid waste is meticulously introduced into the rotary kiln through a cutting-edge feeding system. This avant-garde mechanism ensures the combustion temperature remains a steadfast 850ºC, achieved through the mastery of precision oxygen control, thereby securing unparalleled efficiency. Concurrently, waste liquid is seamlessly channeled into the rotary kiln or the secondary combustion chamber via specialized pipelines, ensuring impeccable processing and integration for unmatched performance.
4) As the flue gas, a byproduct of the rotary kiln's dynamic operation, traverses to the secondary chamber, incineration by-products such as ash and slag are expelled with elite efficiency through a revolutionary wet scraper mechanism, ensuring operations remain smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas undergoes an exceptionally refined combustion process. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, augmenting the incineration process. This results in a flawless smokeless and odorless outcome with zero secondary pollution, as the flue gas remains in this chamber for a calculated 4 seconds. This ensures the complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles is meticulously executed at about 1100ºC. The chamber's advanced multi-stage combustion strategy effectively curtails nitrogen oxide formation, significantly enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized through centrifugal force, significantly purifying the flue gas and priming it for the subsequent treatment stages.
7) Upon exiting the cyclone, the flue gas is directed to the semi-dry quench tower. A precision pressure pump deftly guides the reaction tower to the apex of the two-fluid nozzle, converting it into fine droplets. These droplets encounter the hot rising flue gas, forming a dense suspended droplet zone and swiftly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any residual sparks, thereby safeguarding the cloth bag from potential fire hazards.
8) The flue gas proceeds into the spray washing tower, followed by the wet packing washing tower device. These pivotal stages play an essential role in eradicating acid gases from the flue gas, ensuring compliance with rigorous environmental purity standards.
9) After its journey through the spray tower, the flue gas is elegantly released into the atmosphere through the chimney, with the aid of an induced draft fan that ensures its smooth exit, effectively minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience unparalleled precision with our cutting-edge lye removal process. This technology meticulously isolates sulfur and chlorine, ensuring operations that are not only seamless but also set a new benchmark in industry efficiency and performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has risen as a paragon of innovation and unparalleled quality in the incineration industry. With a formidable registered capital of 58 million yuan, our company boasts an impressive team of over 140 highly skilled professionals. Built on substantial fixed assets valued at an impressive 80 million yuan, our state-of-the-art operations span across a grand 33,000 square meters, all dedicated to the pursuit of excellence and innovation.
Recognized as a high-tech enterprise by national authorities, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is exemplified by our acquisition of the ISO9001:2015 international quality management system certification and the prestigious CE certification. These accolades reflect our unwavering dedication to reliability, safety, and top-tier excellence in all our endeavors.
Specializing in pioneering incineration solutions, we craft advanced systems adept at handling liquid, gas, and solid waste. Additionally, we provide cutting-edge industrial wastewater treatment equipment. Our extensive portfolio includes specialized industrial hazardous waste incinerators, along with bespoke solutions tailored specifically for the dynamic needs of the chemical and pharmaceutical sectors.
Our cutting-edge product line features a diverse array of furnace types, including rotary kilns, sophisticated solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each designed to meet the highest standards of efficiency and environmental safety.
Utilizing innovative scientific management strategies and advanced testing methodologies, we deliver superior products at competitive prices. Our unwavering commitment to excellence, complemented by exemplary after-sales service, has earned us widespread acclaim and trust from our clientele. Our comprehensive suite of services includes thorough feasibility analysis, precise design, expert manufacturing, meticulous installation, seamless commissioning, extensive training, and steadfast after-sales support, ensuring optimal and efficient waste treatment solutions that meet and exceed expectations.
Our exceptional products not only resonate throughout China but also make a significant global impact, reaching valued clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our relentless pursuit of unmatched quality and excellence.
We warmly invite clients and partners from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to discover the extraordinary solutions we offer and to explore the possibilities of our cutting-edge incineration technologies!
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