Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed to tackle the challenges of medical waste management, ensuring the safe and efficient disposal of items like surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. With its robust capabilities, each disposal operation is conducted with the utmost precision and reliability, setting a new standard in waste management technology..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, designed for seamless processing;
2. Enjoy an eco-friendly mechanism that effectively eliminates smoke and odors, prevents secondary pollution, and reduces operational costs significantly;
3. Benefit from our cutting-edge revolving incinerator body featuring mill and multi-phase combustion, delivering unparalleled efficiency;
4. Achieve comprehensive cremation that substantially reduces ash volume with an outstanding heat alkali burning rate exceeding 90%;
5. Effortlessly manage continuous material feeding, effectively handling high-moisture waste with superb ease and efficiency;
6. Rely on cutting-edge automatic control technology for operations that are not only safe and dependable but also offer great economic advantages;
7. Our incinerator is designed for extraordinary efficiency, functioning without emitting smoke, odors, or causing secondary pollution;
8. Marvel at our energy-efficient design, which ensures complete treatment with reduced operating costs, optimizing economic benefits;
9. Safety and reliability are our priority: leveraging an automatic control system with low malfunction rates to ensure straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, guarantee that emissions meet stringent national standards, in harmony with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, seamlessly transitions to the secondary chamber. Here, the removal of incineration by-products like ash and slag is executed with remarkable efficiency through an innovative wet scraper mechanism. This ensures smooth, immaculate operations, reflecting the high standards of performance and efficiency.
5) Within the advanced secondary combustion chamber, the flue gas undergoes a superior combustion process. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process. Achieving a smokeless, odorless finish, the flue gas remains in the chamber for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins. This results in an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at about 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, significantly enhancing environmental safety and sustainability.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is meticulously neutralized by centrifugal force. This process significantly purifies the flue gas, ensuring its readiness for the subsequent treatment stages, reflecting the meticulous attention to detail and environmental stewardship.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets engage with the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling it to 200ºC within a second. This rapid cooling action effectively halts dioxin regeneration and extinguishes any lingering sparks, thereby protecting the cloth bag from potential fires and ensuring safety.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity, showcasing our commitment to sustainability and clean technology.
9) After traversing the spray tower, the purified flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan. This ensures its smooth exit, thus minimizing environmental impact and demonstrating the meticulous care taken to protect the environment.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Step into the future of waste management with our cutting-edge lye removal process. By meticulously targeting sulfur and chlorine, this avant-garde technology achieves extraordinary precision, propelling the efficiency and reliability of operations to revolutionary heights and setting unprecedented benchmarks in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. radiates with a legacy of unsurpassed innovation and exceptional quality. With a formidable registered capital of 58 million yuan, our esteemed organization is driven by a dynamic team of over 140 proficient experts. The foundation of our success rests on substantial fixed assets valued at an impressive 80 million yuan. Our expansive operations are beautifully situated across an extensive 33,000 square meters, dedicated to delivering excellence.
Acknowledged as a high-tech enterprise by the state, we take immense pride in our third-level qualification in professional contracting for environmental protection engineering. Our unyielding dedication to quality is affirmed by our ISO9001:2015 international quality management system certification and the distinguished CE certification, underscoring our commitment to dependability and world-class excellence.
As pioneers in sophisticated incineration solutions, we expertly craft advanced systems catering to liquid, gas, and solid waste management, in addition to crafting sophisticated industrial wastewater treatment equipment. Our comprehensive portfolio boasts industrial hazardous waste incinerators and customized solutions meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product line encompasses a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each crafted with precision for optimal performance.
Through innovative scientific management and advanced testing methodologies, we offer superior products at highly competitive prices. Our relentless pursuit of excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our clients. Our exhaustive suite of services includes feasibility analysis, precise design, state-of-the-art manufacturing, meticulous installation, seamless commissioning, extensive training, and unwavering after-sales support, all ensuring flawless and efficient waste treatment solutions.
Our outstanding products resonate profoundly not only throughout China but also make a substantial global impact, reaching diverse markets in Southeast Asia, Africa, South America, the Middle East, and far beyond. The satisfaction and trust of our clients are a testament to our steadfast dedication to unparalleled quality.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd., and experience firsthand the extraordinary solutions we provide!
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