Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously crafted to offer a safe and efficient solution for the disposal of medical waste. It excels in handling materials such as surgical viscera, auxiliary medical items, and single-use injectors with outstanding precision and reliability. Its comprehensive capabilities cater to a wide array of medical waste products, ensuring that disposal processes are executed with the highest standards of care and dependability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed to enhance efficiency and guarantee uninterrupted processes;
2. Benefit from our eco-friendly design that meticulously removes smoke and odors, prevents secondary pollution, and significantly reduces operational costs;
3. Discover ultimate efficiency with our cutting-edge revolving incinerator body, featuring advanced milling and multi-phase combustion for superior performance;
4. Achieve comprehensive cremation that markedly reduces ash volume, with a remarkable heat alkali burning rate surpassing 90%;
5. Effortlessly manage continuous material feeding, expertly handling high-moisture waste with unparalleled ease and precision;
6. Enjoy the benefits of cutting-edge automatic control technology, ensuring operations that are not only safe and reliable but also cost-effective;
7. Designed to deliver exceptional efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient innovation: our advanced design fully treats waste while reducing running expenses, thereby maximizing economic advantages;
9. Safety and reliability are our top priorities: with an automatic control system known for its low malfunction rates, maintenance and repairs are made simple and efficient;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange system, and dust removal technology, ensure that emissions comply with strict national standards, meeting current exhaust regulations with ease.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is introduced into the rotary kiln through an advanced feeding system designed for superior precision. This sophisticated mechanism keeps the combustion temperature expertly regulated at 850ºC by precise oxygen control, ensuring exceptional efficiency throughout the process. Waste liquid is seamlessly channeled into the rotary kiln or directed to the secondary combustion chamber through dedicated pipelines, ensuring flawless integration and performance.
4) The flue gas, generated by the vigorous operation of the rotary kiln, is efficiently transferred to the secondary chamber. Here, incineration by-products such as ash and slag are adeptly removed through an innovative wet scraper mechanism, ensuring operations remain smooth and immaculate.
5) Inside the secondary combustion chamber, the flue gas undergoes an elevated combustion process. By introducing organic waste liquid, the temperature soars to a formidable 1100ºC, intensifying the incineration for a smoke-free and odorless outcome with zero secondary pollution. The flue gas remains here for a precise 4 seconds, ensuring thorough decomposition of trace organics and dioxins with an impressive efficiency exceeding 99.99%. Residual organic components and carbon particles are meticulously broken down at approximately 1100ºC. The chamber employs a sophisticated multi-stage combustion strategy to effectively minimize nitrogen oxide formation, enhancing overall environmental safety.
6) After leaving the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, centrifugal forces expertly neutralize ash content, significantly purifying the flue gas and preparing it for further treatment stages.
7) Following its exit from the cyclone collector, the flue gas is directed to the semi-dry quench tower. A precision pressure pump directs the reaction tower upward to the two-fluid nozzle, transforming the gas into fine droplets. These droplets intersect with the hot ascending flue gas, creating a dense droplet area and rapidly cooling the gas to 200ºC in just one second. This swift action effectively prevents dioxin regeneration and extinguishes any residual sparks, thus protecting the cloth bag from potential fires.
8) The flue gas then progresses to the spray washing tower, followed by the wet packing washing tower device. These pivotal stages are crucial in thoroughly eliminating acid gases from the flue gas, ensuring compliance with stringent environmental purity standards.
9) After passing through the spray tower, the flue gas is efficiently released into the atmosphere via the chimney. An induced draft fan ensures the smooth exit of the gas, thereby minimizing any environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience cutting-edge innovation with our advanced lye removal process. This technology offers remarkable precision by specifically targeting sulfur and chlorine, ensuring smooth and efficient operation that redefines industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. exemplifies the pinnacle of innovation and exceptional quality. With a substantial registered capital of 58 million yuan, our esteemed organization boasts a team of over 140 highly skilled professionals. Our progressive firm is supported by fixed assets amounting to an impressive 80 million yuan. Spanning an expansive 33,000 square meters, our state-of-the-art facilities are dedicated solely to achieving the highest standards of excellence.
As a state-recognized high-tech enterprise, we hold a respected third-level qualification in professional contracting for environmental protection engineering. Our dedication to top-notch quality is validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification, illustrating our unwavering commitment to reliability and superior excellence.
Pioneering in advanced incineration solutions, we engineer sophisticated systems for liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our extensive portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases a wide array of furnace types, encompassing rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each reflecting our innovation and expertise.
Through inventive scientific management and pioneering testing methods, we offer superior products at competitive prices. Our unyielding commitment to excellence, backed by outstanding after-sales service, has earned us widespread acclaim and trust from our customers. Our holistic services include feasibility analysis, precise design, manufacturing, careful installation, commissioning, extensive training, and unwavering after-sales support, ensuring flawless and efficient waste treatment solutions.
Our exceptional products are celebrated not only across China but also make a significant global impact, reaching discerning clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients serve as a testament to our unwavering commitment to superior quality and excellence.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer!
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