Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system, ensuring flawless and smooth processes that keep your operations seamlessly flowing;
2. Delight in an eco-conscious mechanism that eliminates smoke and odors, effectively eradicating secondary pollution while significantly minimizing operational expenses, a perfect choice for both the environment and your budget;
3. Our innovative revolving incinerator body, featuring advanced mill and multi-phase combustion technology, delivers efficiency par excellence, setting new standards in waste management;
4. Experience comprehensive cremation that drastically reduces ash volume, achieving an impressive heat alkali burning rate exceeding 90%, truly maximizing waste reduction;
5. Seamlessly process continuous material feeding, expertly managing high-moisture waste with unparalleled ease and efficiency, proving its adaptability to various waste types;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, offering peace of mind and cost-effectiveness;
7. Designed for unrivaled efficiency, our incinerator functions without the emission of smoke, odors, or secondary pollution, solidifying its status as a leader in clean technology;
8. An energy-efficient marvel: our state-of-the-art design ensures complete treatment with reduced running costs, maximizing economic benefits and enhancing sustainability;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts a low malfunction rate, ensuring repairs and maintenance are straightforward and stress-free;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations to safeguard the environment.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber. This essential process maintains precision until temperatures stabilize to a predetermined value, gracefully marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance, even under challenging conditions of 40 degrees and 85% humidity. The insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V, ensuring secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity for unmatched reliability.
5. Alarm System:
1) Enhancing user experience, our illuminated power indicators and convenient switches offer seamless control over the incinerator device.
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation.
3) Incorporates an advanced overload protection system to safeguard against motor strain. Complete with a negative pressure frequency conversion control for enhanced security, it ensures consistent operation.
4) Features a precision-engineered interlocking system for both high and low-temperature controls, ensuring operational excellence.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Unrivaled in managing chemical residues, sludge, organic liquid waste, and industrial solids, it leads the field in waste management.
This makes it the leading solution for any advanced waste disposal center, setting benchmarks for performance and reliability.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics promote optimal mixing, encouraging seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risks during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process we offer, a marvel of modern technology. It expertly and meticulously targets sulfur and chlorine, achieving unmatched precision. This ensures operations run smoothly and efficiently, revolutionizing industry standards and defining new benchmarks in sustainability and environmental protection.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a beacon of pioneering innovation and remarkable quality. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 highly skilled experts, our company is built upon robust fixed assets worth 80 million yuan. Our operations flourish over a grand 33,000 square meters, all dedicated to the pursuit of excellence.
As a state-recognized high-tech enterprise, we are proud holders of a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality excellence is evidenced by our ISO9001:2015 international quality management system certification and the prestigious CE certification, a testament to our unwavering dedication to reliability and top-tier excellence.
Specializing in avant-garde incineration solutions, we craft advanced systems tailored for liquid, gas, and solid waste management, alongside sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases an extensive range of furnace types, from innovative rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and dedicated medical waste incinerators, catering to a variety of waste management needs.
Through our pioneering scientific management and state-of-the-art testing methodologies, we deliver superior products at highly competitive prices. Our relentless pursuit of excellence, paired with unparalleled after-sales service, has earned us widespread acclaim and unwavering trust from our clients. Our all-encompassing services include feasibility analysis, meticulous design, precision manufacturing, thorough installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products not only resonate throughout China but also create a significant global impact, touching lives in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients illustrate our relentless dedication to delivering unparalleled quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer!
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