Product Description
Scopeof Application of Application:
Introducing a marvel of modern waste management technology—the Comprehensive Incinerator Plant by Yixing Huarui Incinerator Technology Development Co., Ltd. This state-of-the-art incinerator is meticulously crafted to ensure not only the safe but also the highly efficient disposal of medical waste. It expertly handles surgical viscera, auxiliary medical materials, single-use injectors, and a vast array of other medical waste products. Its formidable capabilities are designed to manage all waste with the highest precision and unwavering reliability, delivering peace of mind in waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operational continuity with our advanced automatic material feeding and ash removal system, ensuring smooth and hassle-free processes;
2. Experience an eco-friendly mechanism that not only eradicates smoke and odors but also effectively prevents secondary pollution and reduces operational costs;
3. The innovative revolving incinerator body, equipped with mill and multi-phase combustion, offers unparalleled efficiency and performance;
4. Achieve thorough cremation, dramatically minimizing ash volume with an exceptional heat alkali burning rate exceeding 90%;
5. Effortlessly handle continuous material feeding, expertly processing high-moisture waste with superior ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not just safe and reliable, but also economically beneficial;
7. Engineered for unparalleled efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution, enhancing environmental responsibility;
8. An energy-efficient triumph: our innovative design ensures comprehensive treatment, significantly lowering running costs and maximizing economic returns;
9. Safety and reliability are of utmost importance, primarily utilizing an automatic control system that features a low malfunction rate, ensuring maintenance and repairs are straightforward and efficient;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet the strictest national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, boasting an advanced protection mechanism that meticulously halts fuel supply upon detecting any irregular burner operation, ensuring flawless safety management.
2. Prior to shutting down, witness a seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber. This meticulous process maintains precision until temperatures gently settle to a predetermined value, marking the end of operations.
3. Depend on our innovative leakage protection system for peak performance under demanding conditions of 40 degrees and 85% humidity. The insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee zero leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators paired with convenient switches offer effortless control over the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is thoroughly clear of flammable gases and organic residues, guaranteeing safe, efficient operation;
3) The advanced overload protection feature safeguards against motor strain, complete with a negative pressure frequency conversion control for elevated security;
4) Features a precision interlocking system for both high and low-temperature controls, ensuring constant stability.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. Particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it distinguishes itself in waste management.
This positions it as the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior fortified by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its gentle incline. The innovative flue gas directional system continuously agitates waste for uniform heating, ensuring comprehensive thermal treatment and organic matter obliteration with a waste residence time of 0.5-1 hour.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion. This allows an extensive five-minute purge of the furnace, ensuring safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines. These lead to its precise ignition by the burners, where the radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process. This advanced technology precisely and efficiently targets sulfur and chlorine, ensuring operations with unmatched accuracy and setting a new benchmark for industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining emblem of innovation and unmatched quality. Boasting a robust registered capital of 58 million yuan, we are fortified by a team of over 140 highly skilled professionals. Our extensive fixed assets, valued at a substantial 80 million yuan, underpin our operations, which grace an impressive 33,000 square meters dedicated entirely to excellence.
Recognized as a high-tech enterprise by the state, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our relentless dedication to quality is validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification, both testaments to our commitment to dependability and premium excellence.
Pioneering in cutting-edge incineration solutions, we specialize in designing advanced systems for liquid, gas, and solid waste, along with sophisticated industrial wastewater treatment equipment. Our portfolio is rich with industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical sectors.
Our modern product line features an expansive variety of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, offering unparalleled versatility and performance.
Leveraging innovative scientific management and advanced testing methodologies, we deliver superior products at competitive prices. Our unwavering commitment to excellence, combined with exceptional after-sales service, has earned us widespread acclaim and trust from our clients. Our comprehensive suite of services encompasses feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions for our esteemed clientele.
Our outstanding products not only garner acclaim across China but also have a significant global presence, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our steadfast commitment to unrivaled quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we proudly provide!
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