Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously engineered to provide a safe and efficient solution for the disposal of medical waste. It adeptly handles items such as surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. Built with robust capabilities, it ensures precision and reliability in waste management, making it an indispensable tool for healthcare facilities..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring continuous, hassle-free processes;
2. Enjoy an eco-friendly operation that thoroughly eliminates smoke and odors, preventing secondary pollution while reducing operational costs;
3. Our advanced revolving incinerator body, equipped with mill and multi-phase combustion technology, offers unmatched efficiency;
4. Achieve thorough cremation with a drastically reduced ash volume, boasting a remarkable heat alkali burning rate of over 90%;
5. Effortlessly manage high-moisture waste with our continuous material feeding system, ensuring efficient processing;
6. Cutting-edge automatic control technology guarantees operations that are safe, dependable, and economically beneficial;
7. Designed for superior efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient marvel, our innovative design ensures complete waste treatment with lower running costs, optimizing economic outcomes;
9. Prioritizing safety and reliability, our system primarily relies on an automatic control framework that minimizes malfunction rates and simplifies maintenance tasks;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal systems, ensure emissions comply with stringent national standards, adhering to current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator, showcasing a state-of-the-art burner that includes an advanced protection mechanism. In any event of irregular burner functioning, the fuel supply automatically halts, guaranteeing flawlessly maintained safety at all times.
2. Before shutting down, enjoy a seamless operational transition as our incinerator invokes a specialized cooling protocol. This ensures the combustion chamber's temperature stabilizes to a precise pre-set value, marking the termination of operations with meticulous precision.
3. Trust our innovative leakage protection system for unrivaled performance. Even amidst challenging conditions of 40 degrees with 85% humidity, the insulation resistance steadfastly remains above 2 MΩ, effortlessly enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is intelligently positioned to assure secure, impeccable connectivity.
4. We ensure no leaks with thorough sealing pressure tests on oil, water, and gas channels, safeguarding absolute integrity throughout.
5. Alarm System:
1) Gleaming power indicators and user-friendly switches enhance the functionality and accessibility of the incinerator device;
2) A sophisticated residual burning timer ensures that the furnace remains free from flammable gases and organic residues, guaranteeing safe, efficient operations;
3) Includes an advanced overload protection mechanism to prevent motor strain, supplemented with a negative pressure frequency conversion control for augmented safety;
4) Equipped with a precision interlocking system for both high and low-temperature controls, offering unparalleled protection.
Design Ideas:
Meticulously engineered to address specific project needs, our rotary kiln incinerator excels in concurrent incineration of both solid and liquid residues. Exceptionally adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands as the premier choice in waste management solutions.
This positions it as the top-tier solution for any cutting-edge waste disposal center.Crafted with a cylindrical metal exterior complemented by insulation bricks, the rotary kiln incinerator features a strategic horizontal incline. Its rotational mechanics ensure optimal mixing and facilitates easy movement to the discharge end. The innovative flue gas directional system perpetually agitates waste for uniform heating, with a residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and total organic matter eradication.
Furthermore, a high-tech secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to ensure maximum organic matter elimination. Furnace choices adhere to strict standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, flue gas purification meticulously eradicates acidic components, nitrogen oxides, and traps harmful particles and dust, ensuring thorough component scrutiny.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and supportive structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to efficiently purge residual and flammable gases within the furnace, significantly minimizing explosion risks during ignition.
2) Prior to the powerful burner igniting, it's vital to activate the induced draft fan, allowing a thorough five-minute purge of the furnace. This meticulous procedure ensures safety and efficiency as the diesel fuel is expertly conveyed through precision pipelines, culminating in its exact ignition by the burners. The radiant heat then gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a controlled and steady rise for peak performance.
3) Solid waste is expertly introduced into the advanced rotary kiln through a cutting-edge feeding system. This innovative mechanism meticulously maintains the combustion temperature at a precise 850ºC, harnessing precision oxygen control to ensure optimal efficiency. Concurrently, waste liquid is seamlessly routed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines. This flawless integration facilitates superior processing and performance, ensuring the highest standards of environmental responsibility.
4) As the flue gas, a testament to the rotary kiln's powerful operation, progresses to the secondary chamber, incineration by-products such as ash and slag are expelled with unparalleled efficiency. A pioneering wet scraper mechanism enhances smooth and immaculate operations, showcasing the system's advanced engineering and innovative prowess.
5) Within the secondary combustion chamber, the flue gas undergoes a superior transformation. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This formidable heat ensures a smokeless, odorless finish, eliminating secondary pollution. The flue gas remains in the chamber for a carefully controlled 4 seconds, ensuring the complete decomposition of trace organics and dioxins. An impressive decomposition efficiency of over 99.99% is achieved. The precise breakdown of residual organic components and carbon particles at approximately 1100ºC, coupled with a sophisticated multi-stage combustion strategy, effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Upon emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes ash content, significantly purifying the flue gas and preparing it for subsequent treatment stages, ensuring a pristine transition in the purification process.
7) After transitioning from the cyclone, the flue gas proceeds to the semi-dry quench tower. Utilizing a high-efficiency pressure pump, the reaction tower is directed to the top of the two-fluid nozzle, where it transforms into fine droplets. These droplets converge with the hot ascending flue gas, creating a dense suspended droplet area and rapidly cooling to 200ºC within a single second. This swift action effectively halts dioxin regeneration and extinguishes lingering sparks, safeguarding the cloth bag from potential fires and enhancing overall system safety.
8) The flue gas is then directed into the spray washing tower, followed by the wet packing washing tower device. These crucial stages play an instrumental role in eliminating acid gases from the flue gas, ensuring that the emissions meet stringent environmental standards for purity, thus underscoring the system's commitment to environmental stewardship.
9) Upon completing its journey through the spray tower, the flue gas is effortlessly released into the atmosphere via the chimney. An induced draft fan aids in its smooth exit, minimizing environmental impact and ensuring the seamless operation of the system.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our cutting-edge lye removal technology. It meticulously targets and extracts sulfur and chlorine with extraordinary precision, ensuring operations that exceed industry norms and elevate efficiency to unprecedented levels.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining emblem of innovation and unmatched quality. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 skilled professionals, our company is supported by substantial fixed assets worth 80 million yuan. Our operations flourish within an impressive 33,000 square meters, dedicated to achieving excellence and industry leadership.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification in the specialized contracting of environmental protection engineering. Our steadfast dedication to quality is evidenced by our ISO9001:2015 international quality management system certification, complemented by the esteemed CE certification. This highlights our unwavering commitment to delivering reliability and superior excellence.
Masters of cutting-edge incineration technology, we engineer advanced systems for liquid, gas, and solid waste management, along with sophisticated industrial wastewater treatment equipment. Our expansive portfolio features industrial hazardous waste incinerators and tailored solutions for the chemical and pharmaceutical industries, showcasing our expertise and adaptability.
Our state-of-the-art product line includes an extensive variety of furnace types. From rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, we offer solutions for every need.
With innovative scientific management and cutting-edge testing methodologies, we provide superior products at competitive prices. Our unwavering pursuit of excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our clients. Our holistic services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, guaranteeing seamless waste treatment solutions.
Our exceptional products extend their influence well beyond China, making a significant impact globally in Southeast Asia, Africa, South America, the Middle East, and further afield. The satisfaction and trust of our clients underscore our unwavering commitment to delivering unrivaled quality.
We warmly welcome friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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