Product Description
Scopeof Application of Application:
Introducing a groundbreaking solution in waste management, this versatile incinerator from Yixing Huarui Incinerator Technology Development Co., Ltd. is meticulously engineered to ensure the safe and efficient disposal of medical waste. It flawlessly handles items such as surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. Its formidable capabilities guarantee that every piece of waste is processed with unparalleled precision and unwavering reliability, setting new standards in waste management..
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring an uninterrupted, efficient process;
2. Indulge in an environmentally friendly mechanism that completely eradicates smoke and odors, preventing secondary pollution while cutting down operational costs;
3. Our cutting-edge revolving incinerator body, equipped with mill and multi-phase combustion technology, sets a benchmark in efficiency;
4. Achieve total cremation, dramatically reducing ash volume, with an extraordinary heat alkali burning rate surpassing 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with innovation and efficiency;
6. Leverage advanced automatic control technology for operations that stand out for their safety, reliability, and cost-effectiveness;
7. Designed to excel, our incinerator operates without emitting smoke, odors, or causing secondary pollution, ensuring a cleaner environment;
8. An exemplar of energy efficiency: our innovative design provides comprehensive treatment with minimal running costs, maximizing economic returns;
9. Prioritizing safety and reliability, our primary automatic control system boasts minimal malfunction rates, simplifying repairs and maintenance;
10. Our advanced exhaust treatment system, featuring a secondary combustion chamber, heat exchange, and dust removal, ensures emissions adhere to stringent national standards, fully complying with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management. This proactive system minimizes risk and maximizes operational confidence.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations. This ensures a safe and smooth cessation of activity, preserving system integrity.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ,easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity, offering reliable and consistent performance.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity. Our meticulous testing standards reinforce the incinerator's reliability and operational assurance.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device; these allow for easy monitoring and control, enhancing user experience and ensuring optimal functionality.
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation; this crucial feature helps maintain operational safety while optimizing performance.
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security; this system ensures longevity and reliability.
4) Features a precision interlocking system for both high and low-temperature controls, allowing for precise temperature management and operational adaptability.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management. This makes our solution the preferred choice for any advanced waste disposal center.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration. This engineering marvel guarantees thorough waste processing.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection. This rigorous process ensures environmentally friendly outcomes and exceptional performance.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures. Each component is meticulously designed to ensure seamless integration and optimal functionality.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This crucial safety step lays the groundwork for a secure operational environment.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance. This sequence is vital for a seamless and efficient start-up.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, born from the rotary kiln, travels to the secondary chamber, where incineration by-products, such as ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion, with organic waste liquid boosting the temperature to a formidable 1100ºC. This intensifies the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for subsequent stages.
7) After leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These encounter the hot flue gas ascending, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These stages are pivotal in eliminating acid gases from the flue gas, ensuring purity and adherence to stringent environmental standards.
9) The flue gas, having traversed the spray tower, is subsequently released into the atmosphere via the chimney, with an induced draft fan ensuring its smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the next generation of lye removal technology, masterfully designed to precisely eliminate sulfur and chlorine, guaranteeing an impeccable and efficient operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a beacon of innovation and quality in the industry. Armed with a dynamic registered capital of 58 million yuan, our dedicated team of over 140 skilled professionals drives our success. Our substantial fixed assets amounting to 80 million yuan are distributed across a sprawling 33,000 square meters, epitomizing operational excellence.
As a prestigious state-accredited high-tech enterprise, we proudly possess a distinguished third-level qualification in environmental protection engineering contracting. Our unwavering commitment to quality is reinforced by the ISO9001:2015 international quality management system certification and CE certification, underscoring our pledge to reliability, excellence, and unmatched standards.
Our specialization lies in crafting pioneering incineration solutions for liquid, gas, and solid waste, complemented by cutting-edge industrial wastewater treatment equipment. Our suite of offerings includes high-performance industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our expansive and advanced product lineup includes a diverse array of furnace types: state-of-the-art rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each designed to meet specific industry needs.
Through our implementation of pioneering scientific management and innovative testing techniques, we deliver superior quality products at competitive prices. Our steadfast commitment to excellence, coupled with exceptional after-sales service, has earned us the trust and acclaim of our users. We offer an all-encompassing service suite including feasibility analysis, detailed design, precision manufacturing, meticulous installation, commissioning, comprehensive training, and diligent after-sales tracking, ensuring seamless and effective waste treatment solutions.
Our remarkable products not only captivate customers across China but also make a significant global impact, extending to Southeast Asia, Africa, South America, the Middle East, and beyond. Our clients' satisfaction is a testament to our unwavering dedication to delivering unparalleled quality.
We warmly welcome friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions and innovations we offer!
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