Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes, ensuring your facility runs without a hitch;
2. Delight in an eco-conscious mechanism that not only eradicates smoke and odors but also eliminates secondary pollution, thereby significantly minimizing operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence, ensuring optimal performance;
4. Experience comprehensive cremation with our system that significantly reduces ash volume, boasting an impressive heat alkali burning rate exceeding 90% for superior waste management;
5. Seamlessly process continuous material feeding, confidently managing high-moisture waste with ease and efficiency, enhancing overall productivity;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, setting a new standard in incineration technology;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution, providing a clean and green solution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits and ensuring sustainability;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward, saving time and resources;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations for peace of mind.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously introduced into the advanced rotary kiln through a highly sophisticated feeding system. This state-of-the-art mechanism expertly maintains the combustion temperature at a precise 850ºC, utilizing precision oxygen control to ensure peak efficiency and performance. Concurrently, waste liquid is seamlessly channeled into the rotary kiln or the secondary combustion chamber via specialized pipelines, promoting flawless processing with outstanding integration for superior results.
4) The flue gas, a result of the rotary kiln's intense operations, journeys to the secondary chamber. Here, the by-products of incineration, such as ash and slag, are ejected with remarkable efficacy through an innovative wet scraper mechanism, guaranteeing smooth, immaculate operations.
5) Inside the secondary combustion chamber, the flue gas experiences exceptional combustion. The introduction of organic waste liquid raises the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas lingers here for a precise span of 4 seconds. This ensures comprehensive decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's advanced multi-stage combustion strategy effectively curtails nitrogen oxide formation, further enhancing environmental safety.
6) Emerging seamlessly from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized using centrifugal force, significantly purifying the flue gas and priming it for subsequent treatment stages.
7) After departing the cyclone, the flue gas transitions to the semi-dry quench tower. A high-pressure pump skillfully directs the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet region and rapidly cooling to 200ºC within seconds. This swift action effectively prevents dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These pivotal stages are essential in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards for purity and cleanliness.
9) After traversing the spray tower, the flue gas is released into the atmosphere via a chimney, aided by an induced draft fan that assures its smooth exit, thereby minimizing environmental impact and promoting ecological balance.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Step into the realm of advanced technology with our cutting-edge lye removal process. This intricate method meticulously targets sulfur and chlorine, achieving unprecedented precision. It ensures a flawless and highly effective operation, setting a new benchmark in industry standards for excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands proudly as a beacon of innovative excellence and superior quality. With a commanding registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our company is fortified by substantial fixed assets valued at 80 million yuan. Our operations flourish across a spacious and magnificent 33,000 square meters, fully dedicated to excellence and innovation.
Recognized with state-level high-tech enterprise status, we proudly hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the distinguished CE certification. These accolades reflect our steadfast dedication to unparalleled reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we expertly design advanced systems for liquid, gas, and solid waste, along with sophisticated industrial wastewater treatment equipment. Our comprehensive portfolio features industrial hazardous waste incinerators and bespoke solutions tailored specifically for the chemical and pharmaceutical sectors, meeting the high demands of these industries.
Our state-of-the-art product line offers a remarkably expansive variety of furnace types. From innovative rotary kilns and versatile solid/liquid incinerators to efficient exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, our offerings stand as a testament to our expertise and commitment to environmental excellence.
Through innovative scientific management practices and cutting-edge testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence, complemented by outstanding after-sales service, has garnered us broad acclaim and trust from our valued clientele. Our comprehensive services encompass detailed feasibility analysis, precision design, expert manufacturing, meticulous installation, seamless commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions tailored to client needs.
Our exceptional products resonate powerfully, not only across China but also make a significant impact on the global stage, reaching enthusiastic audiences in regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to delivering unmatched quality and innovative solutions.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable and innovative solutions we offer. Join us to explore the future of environmental technology and excellence!
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