Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously crafted to offer unrivaled safety and efficiency in the disposal of medical waste. It expertly handles surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of additional medical waste items. Its formidable capabilities ensure all waste is impeccably managed with precision and dependability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system that ensures continuous and efficient processes;
2. Benefit from an eco-friendly mechanism that skillfully eliminates smoke and odors, preventing secondary pollution while reducing operational costs;
3. Our cutting-edge revolving incinerator body boasts mill and multi-phase combustion, delivering unparalleled efficiency;
4. Achieve comprehensive cremation, significantly reducing ash volume with an exceptional heat alkali burning rate of over 90%;
5. Effortlessly manage high-moisture waste through continuous material feeding, ensuring productivity and efficiency;
6. Harness the power of cutting-edge automatic control technology for operations that are not only reliable and secure but also economically viable;
7. Designed for superior efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient masterpiece: our revolutionary design promises full treatment with minimized running costs, enhancing economic returns;
9. Safety and reliability are at the forefront: primarily using an automatic control system with a low malfunction rate, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment capabilities, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions that meet stringent national standards, adhering to current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge in environmental safety with our lye removal process. Our advanced technology meticulously extracts sulfur and chlorine with precision engineering, ensuring operations that not only meet but exceed global standards for efficiency and eco-friendliness.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in the innovative year of 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a paragon of technological advancement and unmatched quality. With a commendable registered capital of 58 million yuan and an elite team of over 140 seasoned professionals, our company boasts substantial fixed assets amounting to an impressive 80 million yuan. Our operations flourish across an expansive 33,000 square meters dedicated to pioneering excellence.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our relentless pursuit of quality is further emphasized by the ISO9001:2015 international quality management system certification and the esteemed CE certification, echoing our unwavering commitment to dependability and unparalleled excellence.
Pioneering in advanced incineration technology, we engineer innovative systems for liquid, gas, and solid waste, along with highly sophisticated industrial wastewater treatment solutions. Our diverse portfolio includes industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical industries.
Our cutting-edge product lineup features a wide array of furnace types, from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces and RTO regenerative incinerators. We offer all-encompassing incinerators and specialized medical waste incinerators designed to meet diverse needs.
Employing the latest in scientific management and cutting-edge testing techniques, we deliver premium products at highly competitive prices. Our unwavering dedication to excellence, coupled with exceptional after-sales service, has earned us widespread admiration and trust from our clients. Our comprehensive suite of services includes feasibility analysis, precision design, manufacturing, meticulous installation, thorough commissioning, extensive training, and steadfast after-sales support, ensuring efficient and seamless waste treatment solutions.
Our outstanding products resonate not only within China but also have a profound global presence, making significant impacts in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our unyielding dedication to unrivaled quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we proudly offer!
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