Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously designed to provide a seamless solution for the safe and efficient disposal of medical waste. It caters specifically to handling surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products with absolute precision. Its robust capabilities ensure consistent waste management executed with impeccable reliability and precision..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes, offering a hassle-free experience;
2. Delight in an eco-conscious mechanism that skillfully eradicates smoke and odors, eliminates any chance of secondary pollution, and significantly minimizes operational expenses, embodying sustainability;
3. Our innovative revolving incinerator body, equipped with mill and multi-phase combustion, delivers unmatched efficiency and effectiveness with precision;
4. Experience complete cremation with ash volume significantly reduced, achieving an impressive heat alkali burning rate exceeding 90%, showcasing superior performance;
5. Seamlessly process continuous material feeding, easily managing high-moisture waste with outstanding ease and unparalleled efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, enhancing operational security and cost-effectiveness;
7. Engineered for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution, maintaining a clean and healthy environment;
8. An energy-efficient marvel: our innovative design promises comprehensive treatment with reduced running costs, maximizing your economic benefits and operational savings;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward and manageable;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, perfectly aligning with current exhaust regulations, reflecting our commitment to excellence.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) At Yixing Huarui Incinerator Technology Development Co., Ltd., innovation is at the heart of our solutions. Our revolutionized feeding system seamlessly guides solid waste into the rotary kiln, harmonizing with a cutting-edge oxygen control mechanism to sustain an unwavering combustion temperature of 850ºC. This meticulous approach guarantees unrivaled operational efficiency. Additionally, waste liquid is gracefully channeled into the rotary kiln or the secondary combustion chamber through specialized pipelines, ensuring seamless integration and exceptional performance.
4) The robust operations of the rotary kiln yield flue gas, which is efficiently directed to the secondary chamber. In a feat of engineering prowess, by-products such as ash and slag are removed with impressive efficiency through our state-of-the-art wet scraper system, which ensures continuous and flawless execution of tasks.
5) The secondary combustion chamber is where flue gas undergoes advanced processing, with organic waste liquid elevating the temperature to a powerful 1100ºC. This intense heat results in a smoke-free, odorless finish, ensuring zero secondary pollution. By retaining the flue gas for an exact 4 seconds, we achieve a decomposition efficiency exceeding 99.99%, thoroughly breaking down trace organics and dioxins. The multi-stage combustion strategy minimizes nitrogen oxide formation, significantly boosting environmental safety.
6) Upon leaving the secondary chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash is expertly neutralized through centrifugal force, effectively purifying the flue gas and preparing it for the next crucial stages of treatment.
7) Post-cyclone, the flue gas proceeds to the semi-dry quench tower. Our precision pressure pump directs the reaction tower towards the two-fluid nozzle's apex, creating fine droplets that interact with the hot rising flue gas. Within a single second, this process forms a dense droplet zone and cools the gas to 200ºC, preventing dioxin regeneration and extinguishing potential sparks, thus protecting the cloth bag from igniting.
8) The flue gas then transitions to the spray washing tower, succeeded by the wet packing washing tower. These essential stages play a pivotal role in eradicating acid gases, ensuring the flue gas adheres to the highest environmental standards of purity.
9) After passing through the spray tower, the flue gas is gracefully released into the atmosphere through the chimney. An induced draft fan elegantly facilitates this exit, minimizing the environmental footprint and ensuring harmony with nature.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process. This advanced and revolutionary technology laser-focuses on sulfur and chlorine, offering unmatched accuracy and guaranteeing a smooth, highly efficient operation that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. In the vibrant world of technological innovation, Yixing Huarui Incinerator Technology Development Co., Ltd. shines brightly, having been established in 2007. With a registered capital of an impressive 58 million yuan and a formidable team of over 140 talented experts, we stand proudly on a foundation of substantial fixed assets worth 80 million yuan. Our expansive operations are gracefully spread over an impressive 33,000 square meters, all dedicated to delivering excellence.
Acknowledged as a prestigious high-tech enterprise by the state, our company possesses a coveted third-level qualification in professional contracting for environmental protection engineering. Our relentless pursuit of quality excellence is validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification, underscoring our commitment to reliability and unparalleled quality standards.
At the forefront of innovation, we specialize in sophisticated incineration solutions, crafting advanced systems to manage liquid, gas, and solid waste, alongside high-tech industrial wastewater treatment equipment. Our diverse portfolio boasts industrial hazardous waste incinerators and custom-tailored solutions, particularly designed for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases a broad array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators—each engineered to perfection.
Utilizing innovative scientific management paired with state-of-the-art testing techniques, we deliver exceptional products at competitive rates. Our unwavering dedication to excellence, along with superior after-sales services, has earned us significant acclaim and trust from our valued clients. Our extensive range of services includes feasibility analysis, precision-driven design, manufacturing excellence, meticulous installation, commissioning, thorough training, and unwavering after-sales support, ensuring seamless and effective waste management solutions.
Our outstanding products don't just resonate within China; they extend their remarkable impact globally, reaching clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our international clientele are a testament to our steadfast commitment to delivering unmatched quality.
We warmly invite friends and valued clients from all over the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to explore the extraordinary solutions we provide!
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