Product Description
Scopeof Application of Application:
Introducing a versatile marvel in waste disposal technology, the High Efficiency Rotary Kiln Incinerator by Yixing Huarui Incinerator Technology Development Co., Ltd. is meticulously engineered to safely and efficiently dispose of medical waste. It effortlessly handles surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. This robust incinerator boasts unparalleled capabilities, ensuring waste management is executed with the pinnacle of precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in seamless, uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring flawless processes;
2. Delight in an environmentally friendly mechanism that eradicates smoke and odors, eliminates secondary pollution, and drastically reduces operational costs;
3. Our groundbreaking revolving incinerator body, featuring advanced mill and multi-phase combustion technologies, offers unmatched efficiency and excellence;
4. Experience thorough cremation, significantly diminishing ash volume with an impressive heat alkali burning rate exceeding a remarkable 90%;
5. Seamlessly manage continuous material feeding, effortlessly handling high-moisture waste with exceptional ease and efficiency;
6. Cutting-edge automatic control technology guarantees operations that are not only safe and trustworthy but also economically advantageous;
7. Designed for unparalleled efficiency, our incinerator operates devoid of emissions—no smoke, no odors, no secondary pollution;
8. An energy-efficient wonder: our innovative design assures complete waste treatment with reduced running costs, amplifying economic benefits;
9. Safety and reliability take precedence: primarily utilizing an advanced automatic control system with low malfunction rates, making repairs and maintenance hassle-free and straightforward;
10. Our top-tier exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions are compliant with stringent national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to the mighty burner igniting its powerful flame, it is of utmost importance to activate the induced draft fan. This essential step involves an extensive five-minute purge of the furnace, meticulously designed to ensure unparalleled safety and maximize efficiency. As the diesel fuel is deftly transported through expertly engineered pipelines, it is primed for precise ignition by the burners. The radiant heat gracefully elevates the temperature within the rotary kiln and the secondary chamber, ensuring a steady, controlled, and optimum rise, paving the way for peak performance.
3) Solid waste is introduced with expertise into the rotary kiln through a cutting-edge feeding system. This advanced mechanism deftly maintains the combustion temperature at a precise 850ºC through expertly controlled oxygen levels, ensuring optimal operational efficiency. Simultaneously, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, thereby facilitating flawless processing and integration for superior overall performance.
4) The intense operation of the rotary kiln generates flue gas, which is then directed to the secondary chamber. Here, the by-products of incineration, such as ash and slag, are expelled with extraordinary efficiency through an innovative wet scraper mechanism, guaranteeing smooth and immaculate operational flow.
5) Within the secondary combustion chamber, the flue gas is subject to intensely superior combustion. The strategic introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish, achieving a zero secondary pollution state. The flue gas remains here for a calculated 4 seconds, ensuring the complete breakdown of trace organics and dioxins, with an astounding decomposition efficiency of over 99.99%. The sophisticated multi-stage combustion strategy effectively mitigates nitrogen oxide formation, thereby enhancing environmental safety.
6) Upon emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized through the power of centrifugal force, significantly purifying the flue gas and preparing it meticulously for the subsequent stages of treatment.
7) Post-cyclone, the flue gas is routed to the semi-dry quench tower. A precision-driven pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, creating a dense suspended droplet area that rapidly cools to 200ºC within a mere second. This swift action effectively halts dioxin regeneration and extinguishes any remaining sparks, safeguarding the cloth bag from potential fires.
8) The meticulously processed flue gas then enters the spray washing tower, immediately followed by the wet packing washing tower device. These crucial stages are instrumental in the complete elimination of acid gases from the flue gas, ensuring it meets and surpasses stringent environmental purity standards.
9) After traversing the spray tower, the purified flue gas is gracefully released into the atmosphere through the chimney. This release is expertly facilitated by an induced draft fan that ensures a seamless exit, thereby minimizing environmental impacts and promoting eco-friendly operations.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology surgically targets sulfur and chlorine, delivering unparalleled precision and ensuring seamless and efficient operation that sets new industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, we are a powerhouse in the realm of advanced incineration technology. Our solid foundation is reflected in substantial fixed assets valued at 80 million yuan, while our operations extend over a sprawling 33,000 square meters, all dedicated to achieving excellence and innovation at every level.
Honored as a high-tech enterprise at the national level, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to unparalleled quality is further validated by the ISO9001:2015 international quality management system certification, coupled with the prestigious CE certification, all of which embody our relentless pursuit of reliability and top-tier excellence in the industry.
Our forte lies in crafting cutting-edge incineration solutions tailored for diverse needs. We specialize in designing sophisticated systems for liquid, gas, and solid waste, alongside pioneering industrial wastewater treatment equipment. Our extensive portfolio features industrial hazardous waste incinerators as well as bespoke solutions specifically engineered for the chemical and pharmaceutical sectors, ensuring maximum efficiency and environmental responsibility.
Our state-of-the-art product line is a testament to our innovation, offering a wide array of furnace types. These include advanced rotary kilns, versatile solid/liquid incinerators, efficient exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive all-encompassing incinerators, and specialized medical waste incinerators, each meticulously engineered to cater to specific industry demands.
Leveraging innovative scientific management and cutting-edge testing methodologies, we deliver products of superior quality at competitive prices. Our unwavering commitment to excellence, supported by exceptional after-sales service, has earned us widespread acclaim and trust from our clientele. Our holistic service offerings encompass comprehensive feasibility analysis, precision design, manufacturing excellence, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions that stand the test of time.
Our exceptional products not only resonate across China but also make a significant global impact, capturing the trust and admiration of clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clientele are the cornerstones of our unwavering dedication to unmatched quality and service excellence.
We warmly invite friends and esteemed clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable array of solutions we offer. Experience firsthand the innovation and excellence that define our legacy in the realm of waste management solutions!
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