Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover unmatched safety with our incinerator's state-of-the-art burner, equipped with a sophisticated protection mechanism that instantly halts fuel supply if any burner anomalies are detected, ensuring an impeccable safety management system.
2. Before powering down, admire the flawless operational transition as the incinerator initiates a unique cooling protocol for the combustion chamber, maintaining precision until temperatures descend to a predetermined target, signaling the conclusion of operations.
3. Trust in our cutting-edge leakage protection system for superior efficiency. Even under severe conditions of 40 degrees with 85% humidity, insulation resistance remains steadfastly above 2 MΩ, easily enduring rigorous 1-minute power frequency tests at 1500V. Every component is meticulously positioned to ensure unwavering and faultless connectivity.
4. We ensure zero leaks with thorough sealing pressure tests across oil, water, and gas channels, guaranteeing absolute integrity.
5. Alarm System:
1) Glowing power indicators paired with user-friendly switches for the incinerator unit;
2) An advanced residual burning timer ensures the furnace's interior is devoid of flammable gases and organic residues, securing safe and effective operation;
3) Features sophisticated overload protection to shield against motor stress, augmented with a negative pressure frequency conversion control for heightened security;
4) Incorporates a precision interlocking system for both high and low-temperature management.
Design Ideas:
Skillfully designed to meet specific project needs, our rotary kiln incinerator excels in simultaneously incinerating solid and liquid residues. Exceptionally adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it stands as a pinnacle in waste management solutions.
This positions it as the foremost choice for any advanced waste disposal facility.Crafted with a robust cylindrical metal exterior enveloped in insulating bricks, the rotary kiln incinerator is enhanced with a strategic horizontal incline. Its rotational mechanics provide optimal mixing, enabling a smooth progression to the discharge end along its slope. The innovative flue gas directional system continuously stirs waste for even heating, with a waste residence duration of 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter eradication.
Furthermore, an avant-garde secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to ensure maximum organic matter destruction. Furnace selection adheres to stringent standards, with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously eliminates acidic components, nitrogen oxides, and captures harmful particulates and dust, ensuring a fastidious component selection process.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, independent chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to adeptly purge residual and flammable gases within the furnace, significantly mitigating explosion risks during ignition.
2) Prior to the powerful burner ignition, it's imperative to activate the induced draft fan, enabling an extensive five-minute furnace purge. This meticulous procedure guarantees safety and efficiency as diesel fuel is expertly channeled through precisely designed pipelines, culminating in its precise ignition by the burners. The radiant heat elegantly raises the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled escalation for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, gracefully transitions to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism. This cutting-edge system ensures smooth and immaculate operations, reinforcing the facility's commitment to excellence.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated and innovative technology surgically targets sulfur and chlorine, delivering unparalleled precision. It ensures seamless and efficient operation, setting the gold standard in the industry and pushing the boundaries of environmental responsibility.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a shining beacon of innovation and excellence in the industry. With an impressive registered capital of 58 million yuan and a dedicated team comprising over 140 highly skilled professionals, our company is grounded in substantial fixed assets, valued at a remarkable 80 million yuan. Our expansive operations are spread over a magnificent 33,000 square meters, all dedicated to the pursuit of perfection.
Recognized proudly as a high-tech enterprise by the state, we hold an esteemed third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality and excellence is underscored by the ISO9001:2015 international quality management system certification, along with the distinguished CE certification—testaments to our reliability and pursuit of superior standards.
Specializing in cutting-edge incineration solutions, we at Yixing Huarui design advanced systems for the treatment of liquid, gas, and solid waste. Furthermore, our expertise extends to sophisticated industrial wastewater treatment equipment. Our diversified portfolio boasts industrial hazardous waste incinerators, alongside bespoke, tailor-made solutions specifically crafted for the chemical and pharmaceutical sectors.
Our state-of-the-art product line encompasses a wide array of furnace types. From rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, our offerings are engineered to meet diverse industrial needs.
Through innovative scientific management and leading-edge testing methodologies, we deliver superior products at highly competitive prices. Our steadfast commitment to excellence is further enhanced by outstanding after-sales service, earning us broad acclaim and trust from a global clientele. Our comprehensive services range from feasibility analysis and precision design to manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products not only resonate across China but also make a significant impact on a global scale, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The enduring satisfaction and trust of our clients underscore our unwavering dedication to delivering unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable, innovative solutions we have to offer!
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