Product Description
Scopeof Application of Application:
Introducing the Durable Industrial Waste Incinerator, a true marvel from Yixing Huarui Incinerator Technology Development Co., Ltd. This sophisticated incineration system is expertly engineered for the seamless and effective disposal of medical waste. It encompasses everything from surgical viscera and auxiliary medical materials to single-use injectors, and an inclusive array of other medical waste products. Built to provide unmatched precision and assurance, it stands as a testament to robust waste management capabilities..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy effortless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring uninterrupted workflow;
2. Benefit from an eco-friendly design that effectively eliminates smoke and odors, prevents secondary pollution, and reduces operational costs significantly;
3. Our cutting-edge revolving incinerator body, equipped with mill and multi-phase combustion technology, ensures exceptional efficiency;
4. Achieve thorough cremation with a remarkable reduction in ash volume, boasting a superior heat alkali burning rate of over 90%;
5. Seamlessly handle continuous material feeding, effortlessly managing high-moisture waste with unparalleled efficiency;
6. Advanced automatic control technology provides operations that are not only safe and reliable but also cost-effective;
7. Designed for exceptional efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An epitome of energy efficiency: our innovative design ensures comprehensive treatment while minimizing running costs, enhancing economic returns;
9. Safety and dependability are our priorities: primarily utilizing a sophisticated automatic control system that ensures low malfunction rates and straightforward maintenance;
10. Our advanced exhaust treatment features, including a state-of-the-art secondary combustion chamber, heat exchange, and dust removal, ensure emissions adhere to stringent national standards, consistently aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Harnessing cutting-edge technology, solid waste is methodically introduced into the rotary kiln via an advanced feeding system, maintaining an exacting combustion temperature of 850ºC. This precision is achieved through meticulous oxygen control, ensuring peak efficiency. Concurrently, waste liquid is seamlessly fed into either the rotary kiln or the secondary combustion chamber through specialized pipelines, enabling perfect processing and integration, resulting in exceptional performance.
4) As a result of the rotary kiln's vigorous operation, the flue gas advances to the secondary chamber. Here, by-products such as ash and slag are expelled with extraordinary efficiency using an innovative wet scraper mechanism, ensuring operations remain smooth and pristine.
5) In the secondary combustion chamber, the flue gas experiences superior combustion. Infusion of organic waste liquid elevates the temperature to a powerful 1100ºC, intensifying the entire incineration process. This leads to a smokeless, odorless completion with no secondary pollution. The flue gas resides here for a precise duration of 4 seconds, ensuring the complete breakdown of trace organics and dioxins, achieving an extraordinary decomposition efficiency of over 99.99%. The exact disintegration of leftover organic elements and carbon particles occurs at approximately 1100ºC. The chamber employs a sophisticated multi-stage combustion strategy to effectively minimize nitrogen oxide formation, further boosting environmental safety.
6) The journey continues as the flue gas leaves the secondary combustion chamber, moving towards the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes ash content, significantly purifying the flue gas and preparing it for further treatment stages.
7) Upon exiting the cyclone, flue gas migrates to the semi-dry quench tower. A pressure pump skillfully guides the reaction tower to the top of the two-fluid nozzle, converting it into fine droplets. These droplets encounter the rising hot flue gas, crafting a dense suspended droplet zone and rapidly cooling to 200ºC in just one second. This swift action effectively stops dioxin regeneration and extinguishes any remaining sparks, protecting the cloth bag from potential fires.
8) Continuing its path, the flue gas enters the spray washing tower and then the wet packing washing tower device. These crucial stages play a vital role in stripping acid gases from the flue gas, ensuring compliance with rigorous environmental purity standards.
9) Post traversing the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth departure, thereby greatly reducing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our advanced lye removal process. This cutting-edge technology meticulously extracts sulfur and chlorine, ensuring unmatched accuracy and operational efficiency that define industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since our founding in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a hallmark of innovation and unmatched excellence in the incineration industry. With a commanding registered capital of 58 million yuan, our enterprise thrives on the expertise of over 140 dedicated professionals. Anchored by robust fixed assets valued at an impressive 80 million yuan, our vast 33,000 square meters of operations are a testament to our unwavering commitment to quality and advancement.
Our esteemed status as a state-recognized high-tech enterprise is bolstered by a third-level qualification in professional environmental protection engineering contracting. The ISO9001:2015 international quality certification and the esteemed CE certification are emblematic of our pursuit of reliability and exceptional standards of excellence, ensuring our clients receive the utmost in quality assurance.
With a focus on pioneering incineration solutions, we engineer sophisticated systems for liquid, gas, and solid waste management, complemented by advanced industrial wastewater treatment equipment. Our diverse portfolio encompasses industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases a rich array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each designed with precision to meet varied industrial needs.
Harnessing innovative scientific management and state-of-the-art testing methodologies, we deliver products of superior quality at competitive prices. Our unwavering dedication to excellence, paired with exceptional after-sales service, has earned us wide-ranging acclaim and trust. Our all-encompassing services cover feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our distinguished products not only resonate across China but also forge a significant global presence, captivating markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction and trust of our clients stand as a testament to our relentless pursuit of unparalleled quality.
We warmly welcome friends and clients worldwide to experience the exceptional solutions offered by Yixing Huarui Incinerator Technology Development Co., Ltd. Join us and explore the possibilities of our remarkable innovation!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}