Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unprecedented safety and confidence with our state-of-the-art incinerator. Equipped with a sophisticated burner and a pioneering protection mechanism, it ensures your peace of mind by automatically halting fuel supply during any abnormal burner operation, guaranteeing flawless safety management.
2. As operations wind down, observe the seamless transition as the incinerator efficiently implements a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures reach a designated safe value, marking the end of the operation gracefully.
3. Depend on our groundbreaking leakage protection system for unmatched performance. Even in challenging environments of up to 40 degrees and 85% humidity, the insulation resistance remains impressively above 2 MΩ, effortlessly enduring rigorous tests with a 1-minute power frequency (50Hz) at 1500V. Every component is meticulously placed to guarantee secure and impeccable connectivity.
4. We assure zero leaks with our thorough sealing pressure tests on all oil, water, and gas channels, ensuring absolute integrity and reliability.
5. Alarm System:
1) Bright power indicators and user-friendly switches designed for the incinerator device;
2) An advanced residual burning timer meticulously clears the furnace's interior of flammable gases and organic residues, promoting a safe, efficient operation;
3) Incorporates a cutting-edge overload protection to shield against motor strain, complemented by a negative pressure frequency conversion control for heightened security;
4) Equipped with a precision interlocking system that expertly manages both high and low-temperature controls.
Design Ideas:
Our rotary kiln incinerator is a masterpiece of engineering, tailored with impeccable precision to meet specific project needs. Excelling in the simultaneous incineration of both solid and liquid residues, it shows exceptional expertise in handling chemical residues, sludge, organic liquid waste, and industrial solids, making it the premier choice in waste management.
This renders it the unparalleled solution for any cutting-edge waste disposal center.Designed with a robust cylindrical metal exterior fortified by insulation bricks, the rotary kiln incinerator features a strategic horizontal tilt. Its rotational mechanism promotes optimal mixing, enhancing seamless movement to the discharge end along its incline. The inventive flue gas directional system actively stirs waste for consistent heating, with a waste residence time of 0.5-1 hour, ensuring complete thermal treatment and organic matter destruction.
Additionally, the cutting-edge secondary combustion chamber re-incinerates the generated gases, achieving extreme temperatures of 1100ºC to ensure maximum organic matter elimination. The furnace selection adheres to strict standards, maintaining temperatures of ≥1100ºC and flue gas residence time of ≥2 seconds. Following cooling, flue gas purification meticulously eliminates acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection for optimal performance.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin by activating the blower to effectively expel residual and flammable gases within the furnace, significantly minimizing explosion risk during ignition for a safe and controlled start-up.
2) Before the powerful burner sparks the ignition, it is crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance. This orchestrated sequence guarantees optimal combustion dynamics, allowing for unparalleled operational efficiency and safety.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance. The system's meticulous design ensures superior waste management and exemplary environmental compliance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations. The design and function of the wet scraper exemplify cutting-edge technology in waste management, providing an efficient and clean solution for by-product disposal.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety. The result is a remarkable achievement in sustainable waste management.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment. This process embodies both innovation and efficiency, guaranteeing that the flue gas is refined to meet the highest standards of environmental safety.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires. This state-of-the-art approach is a testament to the meticulous planning and execution inherent in this waste management system.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity. This multi-stage purification process is at the forefront of eco-friendly waste processing technology, ensuring that emissions are meticulously cleansed and compliant with even the most rigorous environmental regulations.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact. This carefully controlled process symbolizes the commitment to maintaining air quality and reducing the carbon footprint, reflecting the company's dedication to environmental stewardship.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Embrace unparalleled excellence with our advanced lye removal system. This cutting-edge technology meticulously eliminates sulfur and chlorine, ensuring remarkable precision and seamless efficiency, setting a new benchmark in industry standards.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a hallmark of innovation and exceptional quality. Boasting a robust registered capital of 58 million yuan and a dynamic team of over 140 skilled professionals, we are anchored by substantial fixed assets valued at an impressive 80 million yuan. Our expansive operations span over a grand 33,000 square meters, dedicated to achieving excellence in every endeavor.
As a state-recognized high-tech enterprise, we are proud to hold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is evidenced by our adherence to the ISO9001:2015 international quality management system certification and the distinguished CE certification, symbolizing our pledge to reliability and supreme excellence.
Pioneering in the field of cutting-edge incineration solutions, we engineer advanced systems for the treatment of liquid, gas, and solid waste, along with sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions crafted specifically for the chemical and pharmaceutical industries.
Our cutting-edge product range offers an extensive variety of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, catering to a wide spectrum of needs.
Leveraging innovative scientific management and advanced testing methodologies, we deliver superior products at competitive prices. Our unwavering commitment to excellence, combined with outstanding after-sales service, has earned us widespread acclaim and trust from our clients. Our comprehensive services include feasibility analysis, precise design, manufacturing excellence, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products resonate profoundly not only within China but also make a significant impact across the globe, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our relentless dedication to providing unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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